8-speed automatic gearbox 0DR

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Rules for safety when working on the gearbox
  1
• 1.2 Safety measures when working on vehicles with a start/stop system
  1
• 1.4 Safety precautions when tow-starting or towing
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 2.2 Identification of torque converter
  3
• 3 Repair notes
  4
• 3.1 Rules for cleanliness
  4
• 3.2 General repair instructions
  4
• 3.3 Contact corrosion
  4
• 3.4 Gaskets and seals
  5
• 3.5 Nuts and bolts
  5
• 3.6 Line routing and attachment
  6
• 4 Technical data
  7
• 4.1 Capacities
  7
• 4.2 Allocation gearbox - engine
  7
• 5 Electrical components
  8
• 5.1 Overview of fitting locations - electrical components
  8
• Torque converter
  9
• 1 Torque converter
  9
• 1.1 Assembly overview - torque converter
  9
• 1.2 Removing and installing torque converter
  9
• 1.3 Draining torque converter
  11
• 1.4 Removing and installing torque converter oil seal
  12
• Controls, housing
  14
• 1 ATF circuit
  14
• 1.1 Assembly overview - ATF circuit
  14
• 1.2 Removing and installing ATF cooler
  16
• 1.3 Removing and installing ATF filter
  18
• 1.4 Removing and installing ATF oil pressure lines
  19
• 2 ATF
  24
• 2.1 Checking ATF level
  24
• 2.2 Draining and filling ATF
  25
• 2.3 Purging ATF circuit
  29
• 3 Removing and installing gearbox
  32
• 3.1 Specified torques for gearbox
  32
• 3.2 Removing gearbox
  32
• 3.3 Installing gearbox
  38
• 4 Assembly mountings
  40
• 4.1 Assembly overview - assembly mountings
  40
• 4.2 Assembly overview - gearbox carrier with gearbox mounting
  40
• 4.3 Removing and installing gearbox mounting
  41
• 4.4 Removing and installing gearbox carrier
  41
• 5 Transporting gearbox
  43
• 6 Securing to engine and gearbox support
  45
• 7 Selector mechanism
  46
• 7.1 Assembly overview - selector mechanism
  46
• 7.2 Checking selector mechanism
  47
• 7.3 Manual release from position P
  48
• 7.4 Removing and installing selector mechanism
  49
• 7.5 Removing and installing selector lever handle
  51
• 7.6 Removing and installing gear selector cable
  53
• 7.7 Checking and adjusting selector lever cable
  56
• Gears, control
  58
• 1 ATF system
  58
• 1.1 Assembly overview - sump/oil strainer
  58
• 1.2 Removing and installing sump
  60
• 2 Oil seals in gearbox
  65
• 2.1 Assembly overview - output shaft flange
  65
• 2.2 Renewing output shaft seal
  65
• 2.3 Removing and installing output shaft flange
  67
• 3 Valve body
  70
• 3.1 Removing and installing valve body
  70
• 4 Gearbox control system
  74
• 4.1 Removing and installing automatic gearbox control unit J217
  74