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Electrical system

For Crafter / TGE / eTGE

Original Volkswagen repair manual


25,18 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

25.060 KB

322 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Jump-start connection, Cruise control system (CCS), Dash panel insert, Horn, Tachograph DTCO 1381, Headlight washer system, Washer fluid lines, Fog lights, Lights in exterior mirror, Steering column switch module, Parking aid, Anti-theft alarm, Relay carriers, fuse holders, electronics boxes, Releasing and dismantling connector housings and Fibre optic cables. Show more
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Repair manual Crafter / TGE / eTGE Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with start/stop system
    1
  • 1.3 Safety precautions when working in the vicinity of high-voltage components
    1
  • 1.4 Safety precautions when working on a high-voltage system
    2
  • 2 Repair instructions
    3
  • 2.1 Contact corrosion
    3
  • 2.2 Routing and attachment of lines
    3
  • 3 Battery
    4
  • 3.1 Types of battery
    4
  • 3.2 Battery - general notes
    4
  • 4 Hazard classification for the high-voltage system
    5
  • Starter, current supply, CCS
    6
  • 1 Battery
    6
  • 1.1 Assembly overview – battery
    6
  • 1.2 Removing and installing battery
    9
  • 1.3 Disconnecting and connecting battery
    12
  • 1.4 Removing and installing battery tray
    16
  • 1.5 Checking battery
    20
  • 1.6 Charging battery
    21
  • 1.7 Disconnecting battery earth wire, battery in front of left front seat, under floor
    22
  • 1.8 Removing and installing earth wire with battery monitor control unit J367
    24
  • 1.9 Removing and installing earth wire with battery monitor control unit 2 J934
    26
  • 1.10 Adapting battery monitor control unit J367
    27
  • 1.11 Adapting battery monitor control unit 2 J934
    27
  • 1.12 Removing and installing battery isolation relay J7
    27
  • 2 Jump-start connection
    30
  • 2.1 Assembly overview - jump-start connection
    30
  • 2.2 Removing and installing jump-start connection TV32
    30
  • 3 Alternator
    36
  • 3.1 Assembly overview - alternator
    36
  • 3.2 Removing and installing alternator
    36
  • 3.3 Checking alternator
    40
  • 3.4 Checking poly V-belt
    40
  • 3.5 Removing and installing poly V-belt pulley
    41
  • 3.6 Removing and installing voltage regulator
    46
  • 4 Starter motor
    49
  • 4.1 Assembly overview – starter
    49
  • 4.2 Removing and installing starter
    50
  • 5 Cruise control system (CCS)
    56
  • 6 Start/stop system
    57
  • 6.1 General description - start/stop system
    57
  • 6.2 Overview of fitting locations - start/stop system
    57
  • 7 Adaptive cruise control
    58
  • 7.1 Overview of fitting locations - adaptive cruise control
    58
  • 7.2 Removing and installing adaptive cruise control unit J428
    59
  • 7.3 Calibrating adaptive cruise control
    59
  • Gauges, instruments
    61
  • 1 Dash panel insert
    61
  • 1.1 Assembly overview - dash panel insert
    61
  • 1.2 Removing and installing dash panel insert KX2
    61
  • 1.3 Removing and installing ambient temperature sensor G17
    64
  • 2 Horn
    65
  • 2.1 Assembly overview - horn
    65
  • 2.2 Removing and installing treble horn H2 and bass horn H7
    65
  • 2.3 Removing and installing reverse warning beeper H29
    67
  • 3 Tachograph DTCO 1381
    69
  • 3.1 Removing and installing tachograph G24
    69
  • 3.2 Removing and installing tachograph sender G75
    70
  • 4 Tachograph DTCO 4.0
    73
  • 4.1 Removing and installing tachograph G24
    73
  • 4.2 Removing and installing tachograph sender G75
    75
  • 4.3 Removing and installing aerial module for tachograph R393
    80
  • 4.4 Preparation for tachograph
    81
  • Windscreen wash/wipe system
    83
  • 1 Windscreen wiper system
    83
  • 1.1 Assembly overview - windscreen wiper system
    83
  • 1.2 Moving wipers to service position
    84
  • 1.3 Removing and installing wiper blade
    85
  • 1.4 Removing and installing wiper arms
    86
  • 1.5 Adjusting wiper arms
    87
  • 1.6 Removing and installing wiper motor
    89
  • 1.7 Renewing wiper motor
    90
  • 1.8 Removing and installing air humidity, rain and light sensor G823
    92
  • 2 Windscreen washer system
    96
  • 2.1 Overview of fitting locations - windscreen washer system
    96
  • 2.2 Assembly overview - washer fluid reservoir
    97
  • 2.3 Removing and installing washer fluid reservoir
    99
  • 2.4 Removing and installing windscreen washer fluid level sender G33
    102
  • 2.5 Removing and installing washer pump V5
    103
  • 2.6 Removing and installing spray jets
    104
  • 2.7 Adjusting spray jets
    105
  • 3 Rear window wiper system
    107
  • 3.1 Assembly overview - rear window wiper system
    107
  • 3.2 Removing and installing wiper blade
    108
  • 3.3 Removing and installing wiper arm
    108
  • 3.4 Adjusting wiper arm
    109
  • 3.5 Removing and installing rear window wiper motor V92/V93 in rear wing door
    110
  • 4 Rear window washer system
    112
  • 4.1 Overview of fitting locations - rear window washer system
    112
  • 4.2 Removing and installing washer fluid reservoir
    113
  • 4.3 Removing and installing rear window washer pump
    113
  • 4.4 Removing and installing spray jet
    113
  • 4.5 Adjusting spray jet
    114
  • 5 Headlight washer system
    115
  • 5.1 Overview of fitting locations - headlight washer system
    115
  • 5.2 Removing and installing washer fluid reservoir
    116
  • 5.3 Removing and installing headlight washer system pump V11
    117
  • 5.4 Removing and installing pop-up cylinder
    118
  • 5.5 Removing and installing spray jets
    119
  • 5.6 Adjusting spray jets
    119
  • 5.7 Bleeding headlight washer system
    119
  • 6 Washer fluid lines
    120
  • 6.1 Repairing washer fluid lines
    120
  • Lights, bulbs, switches - exterior
    121
  • 1 Headlights
    121
  • 1.1 Assembly overview – headlight
    121
  • 1.2 Removing and installing headlight
    123
  • 1.3 Adjusting headlights
    125
  • 1.4 Adjusting headlight installation position
    125
  • 1.5 Removing and installing front turn signal bulb M5/M7
    127
  • 1.6 Converting headlights from driving on right to driving on left
    129
  • 1.7 Removing and installing headlight range control motor V48/V49
    130
  • 1.8 Removing and installing headlight dipped beam bulb M29/M31
    131
  • 1.9 Removing and installing headlight main beam bulb M30/M32
    133
  • 1.10 Removing and installing side light bulb M1/M3
    134
  • 1.11 Removing and installing daytime running light bulb L174/L175
    136
  • 1.12 Removing and installing output module for headlight J667/J668
    136
  • 2 Fog lights
    141
  • 2.1 Assembly overview - fog lights
    141
  • 2.2 Removing and installing fog light
    141
  • 2.3 Removing and installing fog light bulb L22/L23
    143
  • 2.4 Adjusting fog lights
    143
  • 3 Side marker light
    144
  • 3.1 Overview of fitting locations - side marker lights
    144
  • 3.2 Removing and installing side marker lights
    145
  • 4 Lights in exterior mirror
    152
  • 4.1 Assembly overview - lights in exterior mirror
    152
  • 4.2 Removing and installing turn signal
    153
  • 5 Tail lights
    154
  • 5.1 Assembly overview - tail light cluster in body
    154
  • 5.2 Removing and installing tail light MX3/MX4
    160
  • 5.3 Removing and installing bulb carrier, Crafter, up to May 2017
    165
  • 5.4 Removing and installing tail light bulb M2/M4
    166
  • 5.5 Removing and installing rear fog light bulb L46/L47
    170
  • 5.6 Removing and installing brake light bulb M9/M10
    175
  • 5.7 Removing and installing reversing light bulb M16/M17
    179
  • 5.8 Removing and installing turn signal bulb M6/M8
    183
  • 5.9 Removing and installing bulb for end-outline marker lamp M78/M79
    187
  • 6 High-level brake light
    191
  • 6.1 Assembly overview – high-level brake light
    191
  • 6.2 Removing and installing high-level brake light
    192
  • 6.3 Removing and installing bulb for high-level brake light M25
    194
  • 7 Number plate light
    195
  • 7.1 Removing and installing number plate light X4/X5
    195
  • 7.2 Removing and installing bulb for number plate light X4/X5
    197
  • 8 Other lights
    200
  • 8.1 Removing and installing end-outline marker lamp
    200
  • 8.2 Removing and installing roof-mounted turn signal
    201
  • 8.3 Removing and installing roof mounted turn signal bulb M23/M24
    202
  • 9 Steering column switch module
    204
  • 9.1 Assembly overview - steering column switch module
    204
  • 9.2 Removing and installing steering column switch module
    206
  • 9.3 Removing and installing steering column electronics control unit J527
    207
  • 9.4 Removing and installing base for steering column combination switch
    210
  • 9.5 Removing and installing steering column combination switch
    210
  • 9.6 Removing and installing turn signal switch E2
    211
  • 9.7 Removing and installing rear wiper switch E34
    212
  • 9.8 Removing and installing intermittent wiper regulator E38
    212
  • 9.9 Removing and installing ignition/starter switch
    212
  • 9.10 Removing and installing lock cylinder
    214
  • 9.11 Removing and installing steering lock housing
    216
  • 9.12 Removing and installing ignition key withdrawal lock solenoid N376
    217
  • 10 Parking aid
    218
  • 10.1 Overview of fitting locations - parking aid system
    218
  • 10.2 Removing and installing parking aid control unit J446
    222
  • 10.3 Removing and installing front parking aid warning buzzer H22
    223
  • 10.4 Removing and installing rear parking aid warning buzzer H15
    223
  • 10.5 Removing and installing front parking aid senders G252/G253/G254/G255
    224
  • 10.6 Removing and installing side parking aid sender 2 G956/G957/G958/G959
    225
  • 10.7 Removing and installing rear parking aid senders G203/G204/G205/G206
    225
  • 11 Park assist steering
    227
  • 11.1 Assembly overview - park assist steering
    227
  • 11.2 Removing and installing park assist steering control unit J791
    227
  • 11.3 Removing and installing front park assist steering sender G568/G569
    228
  • 11.4 Removing and installing rear park assist steering sender G716/G717
    228
  • 12 Towing bracket
    230
  • 12.1 Assembly overview - towing bracket socket
    230
  • 12.2 Removing and installing trailer socket U10
    230
  • 12.3 Removing and installing trailer detector control unit J345
    231
  • Lights, bulbs, switches - interior
    233
  • 1 Lights
    233
  • 1.1 Overview of fitting locations - lights in dash panel
    233
  • 1.2 Overview of fitting locations - lights in roof trim
    234
  • 1.3 Removing and installing entry light W92/W93
    234
  • 1.4 Renewing bulb for entry light W92/W93
    235
  • 1.5 Removing and installing glove compartment light W6
    236
  • 1.6 Replacing bulb for glove compartment light W6
    237
  • 1.7 Removing and installing front interior light W1
    238
  • 1.8 Renewing front interior light bulb W1
    239
  • 1.10 Renewing bulb for interior lights W16/W17/W47/W48
    240
  • 2 Controls
    241
  • 2.1 Overview of fitting locations - controls in dash panel
    241
  • 2.2 Overview of fitting locations - controls in front doors
    243
  • 2.3 Overview of fitting locations - controls in luggage compartment
    244
  • 2.4 Overview of fitting locations - controls in roof trim
    245
  • 2.5 Removing and installing rotary light switch EX1
    246
  • 2.6 Removing and installing headlight range control regulator E102
    248
  • 2.7 Removing and installing interior light W16/W17/W47/W48
    248
  • 2.8 Removing and installing switch module in middle of dash panel
    250
  • 2.9 Removing and installing hazard warning light switch EX3
    256
  • 2.10 Removing and installing TCS and ESP button E256
    256
  • 2.11 Removing and installing switch module 2, next to dash panel insert EX47
    257
  • 2.12 Removing and installing glove compartment light switch E26
    258
  • 2.13 Removing and installing exterior mirror adjuster EX11
    259
  • 2.14 Removing and installing central switch for window regulators in driver door E189
    259
  • 2.15 Removing and installing central locking button E600
    260
  • 2.16 Removing and installing window regulator switch in front passenger door E107
    261
  • 2.17 Removing and installing interior monitoring switch E183
    261
  • 2.18 Removing and installing interior light switch E317
    262
  • 2.19 Removing and installing Telematics button module E734
    263
  • 3 Anti-theft alarm
    265
  • 3.1 Assembly overview - interior monitor
    265
  • 3.2 Removing and installing alarm horn H12
    265
  • 3.3 Removing and installing interior monitoring sensor G273
    267
  • 3.4 Removing and installing interior monitoring sensor 3 G593
    268
  • 4 Immobiliser
    269
  • 4.1 Removing and installing immobiliser control unit J362
    269
  • 4.2 Removing and installing immobiliser reader coil D2
    269
  • 5 Lane change assist
    270
  • 5.1 Assembly overview - lane change assist
    270
  • 5.2 Removing and installing Blind Spot Monitor control unit J1086/J1087
    270
  • 5.3 Removing and installing bracket for blind spot monitor control unit
    272
  • 5.5 Calibrating lane change assist
    273
  • 6 Front camera for driver assist systems
    282
  • 6.1 Removing and installing front camera for driver assist systems R242
    282
  • 6.2 Calibrating front camera for driver assist systems R242
    283
  • 6.3 Removing and installing windscreen heater for lane departure warning Z67
    283
  • 7 Cigarette lighter, socket
    284
  • 7.1 Assembly overview - cigarette lighter, 12 V socket
    284
  • 7.2 Removing and installing cigarette lighter U1
    286
  • 7.3 Removing and installing electric socket U
    286
  • 7.4 Removing and installing socket illumination bulb L42
    286
  • Wiring
    287
  • 1 Relay carriers, fuse holders, electronics boxes
    287
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    287
  • 1.2 Assembly overview - relay and fuse carrier, under driver seat
    287
  • 1.3 Removing and installing relay and fuse holder behind dash panel on driver side
    289
  • 2 Select Control units
    297
  • 2.1 Overview of fitting locations - control units
    297
  • 2.2 Assembly overview - data bus diagnostic interface
    299
  • 2.3 Removing and installing onboard supply control unit J519
    300
  • 2.4 Removing and installing data bus diagnostic interface J533
    304
  • 2.5 Removing and installing special vehicle control unit J608
    306
  • 3 Connectors
    310
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    310
  • 4 Releasing and dismantling connector housings
    311
  • 5 Repairing aerial wires
    312
  • 6 Fibre optic cables
    313
  • 7 Vehicle diagnosis, testing and information systems
    314
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Crafter () / TGE (2017 > ) / eTGE (2018 >) / Crafter (2019 >)
Suitable car types SY, UZ, UY, UX, SX, SCB, SCC
Category Reparaturanleitung

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