6-speed manual gearbox 0F6

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 2 Repair instructions
  2
• 2.1 Rules for cleanliness
  2
• 2.2 General repair instructions
  2
• 2.3 Contact corrosion
  2
• 2.4 Gaskets and seals
  3
• 2.5 Nuts and bolts
  3
• 2.6 Routing and attachment of lines
  4
• 3 Technical data
  5
• 3.1 Capacities
  5
• 3.2 Allocation gearbox - engine
  5
• 4 Identification
  6
• 4.1 Gearbox identification
  6
• Clutch
  7
• 1 Clutch mechanism
  7
• 1.1 Assembly overview - clutch mechanism
  7
• 1.2 Removing and installing clutch pedal
  9
• 1.3 Removing and installing over-centre spring
  10
• 1.4 Removing and installing mounting bracket
  11
• 1.5 Removing and installing clutch master cylinder
  11
• 1.6 Removing and installing clutch slave cylinder together with release bearing
  12
• 1.7 Removing and installing bearing bush
  13
• 1.8 Removing and installing bleeder
  13
• 1.9 Bleeding clutch mechanism
  15
• 1.10 Removing and installing clutch position sender G476
  16
• 2 Clutch
  18
• 2.1 Assembly overview - clutch
  18
• 2.2 Assembly overview - clutch release mechanism
  19
• 2.3 Removing and installing clutch
  20
• Controls, housing
  24
• 1 Selector mechanism
  24
• 1.1 Installation position - selector mechanism
  24
• 1.2 Assembly overview - selector mechanism
  25
• 1.3 Removing and installing selector mechanism
  25
• 1.4 Adjusting selector mechanism
  28
• 1.5 Checking selector mechanism
  31
• 1.6 Removing and installing gear selector cable
  31
• 1.7 Renewing selector shaft seal
  33
• 1.8 Removing and installing selector lever handle
  35
• 1.9 Removing and installing gearbox selector lever and gearbox gate lever
  37
• 2 Removing and installing gearbox
  39
• 2.1 Specified torques for gearbox
  39
• 2.2 Removing gearbox
  39
• 2.3 Installing gearbox
  43
• 3 Assembly mountings
  53
• 3.1 Assembly overview - assembly mountings
  53
• 3.2 Assembly overview - gearbox carrier with gearbox mounting
  53
• 3.3 Removing and installing gearbox mounting
  54
• 3.4 Removing and installing gearbox carrier
  54
• 4 Transporting gearbox
  56
• 5 Securing to engine and gearbox support
  58
• 6 Gear oil circuit
  59
• 6.1 Assembly overview - gear oil cooling
  59
• 6.2 Removing and installing gear oil cooler
  61
• 6.3 Removing and installing oil pump
  62
• 6.4 Removing and installing oil pressure lines
  65
• 7 Gear oil
  71
• 7.1 Checking gear oil level
  71
• 7.2 Draining and filling gear oil
  72
• 7.3 Filling gear oil and checking oil level with auxiliary gear oil cooler
  73
• 7.4 Bleeding cooling system of gearbox
  76
• Gears, shafts
  78
• 1 Input and output shafts
  78
• 1.1 Assembly overview - output shaft seals
  78
• 1.2 Renewing input shaft seal
  78
• 1.3 Renewing output shaft seal
  80
• 1.4 Removing and installing output shaft flange
  83