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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Crafter / TGE / eTGE

Original Volkswagen repair manual


13,12 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

10.902 KB

152 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Control unit and hydraulic unit, Sensors, Front brake, Brake servo and brake master cylinder and Vacuum system. Show more
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Repair manual Crafter / TGE / eTGE Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working in vicinity of high-voltage components
    1
  • 1.2 Safety precautions when working on high-voltage system
    1
  • 1.3 Safety measures when working on vehicles with a start/stop system
    2
  • 1.5 Safety precautions when tow-starting or towing
    2
  • 2 Identification
    3
  • 2.1 Allocation of PR number - brakes
    3
  • 3 Repair notes
    4
  • 3.1 Rules for cleanliness
    4
  • 3.2 General information
    5
  • 3.3 General repair instructions
    5
  • 3.4 Contact corrosion
    5
  • 3.5 Gaskets and seals
    5
  • 3.6 Nuts and bolts
    6
  • 3.7 Routing and attachment of lines
    6
  • 3.8 Checking vacuum system
    6
  • 4 Technical data
    8
  • 4.1 Technical data for brakes
    8
  • 5 Brake test
    13
  • 5.1 General information
    13
  • 5.2 Checking vehicles with front-wheel drive
    13
  • 5.3 Checking vehicles with all-wheel drive
    13
  • 5.4 Checking parking brake
    14
  • 5.5 Checking vehicles with rear-wheel drive
    14
  • 6 Classification of dangers of the high-voltage system
    15
  • Anti-lock brake system
    16
  • 1 General information
    16
  • 1.1 Repair instructions for repair work on ABS
    16
  • 2 Overview of fitting locations
    19
  • 2.1 Overview of fitting locations – ABS/ESP
    19
  • 3 Control unit and hydraulic unit
    21
  • 3.1 Assembly overview - control unit and hydraulic unit
    21
  • 3.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    22
  • 3.3 Removing control unit without hydraulic unit
    29
  • 3.4 Connecting brake lines to hydraulic unit
    33
  • 4 Sensors
    36
  • 4.1 Assembly overview - speed sensor on front axle
    36
  • 4.2 Assembly overview – speed sensors on rear axle
    37
  • 4.3 Removing and installing brake light switch
    39
  • 4.4 Removing and installing speed sensors on front axle G45/G47
    40
  • 4.5 Removing and installing speed sensors on rear axle G44/G46
    41
  • Brakes - mechanism
    43
  • 1 Front brake
    43
  • 1.1 Assembly overview - front brake
    43
  • 1.2 Removing and installing brake pads
    45
  • 1.3 Removing and installing brake caliper
    47
  • 1.4 Removing and installing brake carrier
    49
  • 1.5 Removing and installing brake disc
    50
  • 2 Rear brake
    53
  • 2.1 Assembly overview - rear brakes
    53
  • 2.2 Removing and installing brake pads
    57
  • 2.3 Removing and installing brake caliper
    63
  • 2.4 Removing and installing brake carrier
    69
  • 2.5 Removing and installing brake disc
    71
  • 2.6 Removing and installing brake shoes
    74
  • 2.7 Resetting drum brakes
    77
  • 3 Parking brake
    78
  • 3.1 Assembly overview - parking brake
    78
  • 3.2 Removing and installing handbrake lever
    84
  • 3.3 Adjusting parking brake
    85
  • 3.4 Removing and installing front brake cable
    89
  • 3.5 Removing and installing rear brake cable
    93
  • 4 Brake pedal
    100
  • 4.1 Assembly overview - brake pedal
    100
  • 4.2 Removing and installing mounting bracket
    101
  • 4.3 Separating brake pedal from brake servo
    104
  • 4.4 Connecting brake pedal to brake servo
    105
  • 4.5 Removing and installing brake pedal
    106
  • Brakes - hydraulics
    107
  • 1 Front brake caliper
    107
  • 1.1 Assembly overview – front brake caliper
    107
  • 1.2 Removing and installing brake caliper piston
    107
  • 2 Rear brake caliper
    111
  • 2.1 Assembly overview – rear brake caliper
    111
  • 2.2 Removing and installing brake caliper piston
    112
  • 3 Brake servo and brake master cylinder
    119
  • 3.1 Assembly overview - brake servo/brake master cylinder
    119
  • 3.2 Removing and installing brake servo
    120
  • 3.3 Removing and installing brake master cylinder
    122
  • 3.4 Removing and installing brake fluid reservoir
    125
  • 4 Vacuum system
    128
  • 4.1 Assembly overview - electric vacuum pump
    128
  • 4.2 Assembly overview - vacuum pump
    128
  • 4.3 Checking non-return valve
    129
  • 4.4 Removing and installing non-return valve
    129
  • 4.5 Removing and installing vacuum sender G608
    130
  • 4.6 Checking vacuum system
    130
  • 4.7 Removing and installing vacuum pump
    135
  • 5 Brake lines
    138
  • 5.1 Repairing brake lines
    138
  • 6 Hydraulic system
    144
  • 6.1 General notes on brake fluid
    144
  • 6.2 Pre-bleeding hydraulic system
    145
  • 6.3 Bleeding hydraulic system following standard procedure
    146
  • 6.4 Subsequent bleeding of hydraulic system
    147
  • 6.5 Testing for leaks
    147
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Crafter () / TGE (2017 > ) / eTGE (2018 >) / Crafter (2019 >)
Suitable car types SY, UZ, UY, UX, SX, SCB, SCC
Category Reparaturanleitung

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