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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Crafter / TGE / eTGE

Original Volkswagen repair manual


22,40 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

17.847 KB

281 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front axle, Subframe, Suspension strut, upper suspension link, Wheel bearing, Drive shaft, Vehicle level sender, Tyre Pressure Monitoring System, Vibration due to wheels/tyres - causes and rectification, Adaptive cruise control and Sensors. Show more
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Repair manual Crafter / TGE / eTGE Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on high-voltage system
    1
  • 1.2 Safety precautions when working in the vicinity of high-voltage components
    2
  • 1.3 Safety measures when working on vehicles with a start/stop system
    2
  • 1.4 Safety precautions when working on subframe
    2
  • 1.5 Safety precautions when tow-starting or towing
    2
  • 2 General information
    3
  • 2.1 Tyre types
    3
  • 3 Repair instructions
    4
  • 3.1 Checking shock absorbers when removed
    4
  • 3.2 Rules for cleanliness
    4
  • 3.3 General repair instructions
    4
  • 3.4 Contact corrosion
    5
  • 3.5 Gaskets and seals
    5
  • 3.6 Nuts and bolts
    6
  • 3.7 Routing and attachment of lines
    6
  • 3.8 Raising wheel bearing assembly to unladen position
    6
  • 4 Evaluating accident vehicles
    10
  • 4.1 Check list for evaluating running gear on accident vehicles
    10
  • 5 Disposal
    12
  • 5.1 Releasing gas and draining front gas-filled shock absorbers
    12
  • 5.2 Releasing gas and draining rear gas-filled shock absorbers
    12
  • 6 Classification of dangers of the high-voltage system
    14
  • Front suspension
    15
  • 1 Front axle
    15
  • 1.1 Overview of fitting locations - front axle
    15
  • 2 Subframe
    16
  • 2.1 Assembly overview – subframe
    16
  • 2.2 Removing and installing subframe with steering rack
    24
  • 2.3 Repairing subframe
    33
  • 2.4 Removing and installing anti-roll bar
    33
  • 2.5 Renewing anti-roll bar bushes
    35
  • 2.6 Removing and installing coupling rod
    35
  • 2.7 Fixing subframe in position
    36
  • 3 Suspension strut, upper suspension link
    46
  • 3.1 Assembly overview - suspension strut, upper suspension link
    46
  • 3.2 Removing and installing suspension strut
    46
  • 3.3 Repairing suspension strut
    50
  • 4 Lower suspension link, swivel joint
    54
  • 4.1 Assembly overview - lower suspension link, swivel joint
    54
  • 4.2 Removing and installing lower suspension link
    54
  • 4.3 Checking swivel joint
    56
  • 4.4 Removing and installing swivel joint
    57
  • 4.5 Renewing bonded rubber bush for lower suspension link
    59
  • 5 Wheel bearing
    64
  • 5.1 Assembly overview – wheel bearing assembly
    64
  • 5.2 Removing and installing wheel bearing housing
    64
  • 5.3 Removing and installing wheel bearing unit
    69
  • 6 Drive shaft
    75
  • 6.1 Assembly overview – drive shaft
    75
  • 6.2 Removing and installing drive shaft
    77
  • 6.3 Dismantling and assembling drive shaft
    82
  • 6.4 Loosening and tightening threaded connections of drive shaft
    88
  • 6.5 Checking outer constant velocity joint
    90
  • 6.6 Repairing intermediate shaft
    91
  • Rear suspension
    95
  • 1 Rear axle
    95
  • 1.1 Overview – rear axle
    95
  • 1.2 Removing and installing rear axle
    96
  • 2 Anti-roll bar
    104
  • 2.1 Assembly overview - anti-roll bar
    104
  • 2.2 Removing and installing anti-roll bar
    105
  • 2.3 Renewing anti-roll bar bushes
    108
  • 2.4 Removing and installing coupling rod
    109
  • 3 Suspension strut, shock absorber, spring
    112
  • 3.1 Assembly overview - suspension strut, shock absorber, spring
    112
  • 3.2 Removing and installing shock absorber
    118
  • 3.3 Removing and installing leaf spring
    119
  • 3.4 Removing and installing bonded rubber bushes for leaf spring
    124
  • 3.5 Removing and installing axle beam stop buffer
    132
  • 3.6 Removing and installing spring hanger for leaf spring
    132
  • 3.7 Removing and installing support spring
    133
  • 4 Wheel bearing assembly, trailing arm
    135
  • 4.1 Assembly overview – wheel bearing assembly
    135
  • 4.2 Removing and installing wheel bearing housing
    138
  • 4.3 Removing and installing wheel bearing unit
    140
  • Self-levelling suspension
    150
  • 1 Vehicle level sender
    150
  • 1.1 Assembly overview - front vehicle level senders
    150
  • 1.2 Assembly overview - rear vehicle level senders
    150
  • 1.3 Removing and installing front right vehicle level sender G289
    152
  • 1.4 Removing and installing rear right vehicle level sender G77
    152
  • Wheels, tyres, vehicle geometry
    154
  • 1 Wheels, tyres
    154
  • 1.1 Removing tyre from wheel
    154
  • 1.2 Fitting tyres
    154
  • 1.3 Wheel change
    155
  • 1.4 Specified torques for wheel bolts
    160
  • 1.5 Pressing tyre off wheel rim
    161
  • 1.6 Tyre sealant disposal
    161
  • 1.7 Models with breakdown set
    162
  • 2 Tyre Pressure Monitoring System
    163
  • 2.1 System description – Tyre Pressure Monitoring System
    163
  • 2.2 Overview of fitting locations - tyre pressure monitoring system
    163
  • 2.3 Assembly overview - tyre pressure sensor
    164
  • 2.4 Removing and installing Tyre Pressure Monitoring System control unit J502
    166
  • 2.5 Removing and installing tyre pressure sensors G222/G223/G224/G225
    166
  • 3 Wheel alignment
    169
  • 3.1 Notes for wheel alignment
    169
  • 3.2 Conditions for testing
    170
  • 3.3 Test preparations
    171
  • 3.4 Specifications for wheel alignment
    178
  • 3.5 Wheel alignment procedure
    183
  • 3.6 Necessity of wheel alignment
    197
  • 3.7 Explanatory notes on production control numbers (PR no.)
    198
  • 3.8 Adjusting camber at front wheels
    199
  • 3.9 Adjusting camber on rear axle
    199
  • 3.10 Adjusting toe at rear axle
    200
  • 3.11 Adjusting front axle toe
    200
  • 3.12 Wheel runout compensation
    201
  • 3.13 Vehicle data sticker
    201
  • 3.14 Checking maximum wheel lock
    201
  • 3.15 Bringing steering to straight-ahead position on steering rack
    202
  • 4 Vibration due to wheels/tyres - causes and rectification
    203
  • 4.1 Causes of rough running
    203
  • 4.2 Conducting a road test before balancing wheels
    203
  • 4.3 Balancing wheel
    204
  • 4.4 Vibration control system
    208
  • 4.5 Checking radial and lateral runout of wheels and tyres
    208
  • 4.6 Checking radial and lateral run-out on wheel rim
    209
  • 4.7 Matching wheels and tyres
    210
  • 4.8 Determining flat spots on tyres
    211
  • 5 Adaptive cruise control
    213
  • 5.1 Calibrating adaptive cruise control, Crafter
    213
  • 5.2 Calibrating adaptive cruise control, MAN TGE
    217
  • 6 Front camera for assist systems
    222
  • 6.1 Calibrating front camera for assist systems, Crafter
    222
  • 6.2 Calibrating front camera for assist systems, MAN TGE
    229
  • Steering
    243
  • 1 Steering wheel
    243
  • 1.1 Assembly overview – steering wheel
    243
  • 1.2 Removing and installing steering wheel
    243
  • 2 Steering column
    246
  • 2.1 Assembly overview – steering column
    246
  • 2.2 Checking steering column for damage
    247
  • 2.3 Handling and transporting steering column
    247
  • 2.4 Removing and installing steering column
    248
  • 2.5 Removing and installing intermediate steering shaft
    250
  • 3 Steering rack
    253
  • 3.1 Assembly overview – steering rack
    253
  • 3.2 Checking steering rack for damage
    254
  • 3.3 Handling and transporting steering rack
    254
  • 3.4 Removing and installing steering rack
    254
  • 3.5 Removing and installing boot
    263
  • 3.6 Removing and installing track rod
    265
  • 3.7 Removing and installing track rod ball joint
    268
  • 3.8 Repairing steering rack
    270
  • 3.9 Removing and installing steering rack mountings
    271
  • 4 Sensors
    275
  • 4.1 Removing and installing steering angle sender G85
    275
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Crafter () / TGE (2017 > ) / eTGE (2018 >) / Crafter (2019 >)
Suitable car types SY, UZ, UY, UX, SX, SCB, SCC
Category Reparaturanleitung

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