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General body repairs, exterior

For Crafter / TGE / eTGE

Original Volkswagen repair manual


32,48 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

34.720 KB

440 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Bulkhead, Carrier frames for high-voltage components, Deformation elements, Bonnet, Tank flap unit, Door, Central locking, Rear windscreen, Mouldings, trims, extensions, Exterior mirror, Spare wheel bracket and Load floor body. Show more
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Repair manual Crafter / TGE / eTGE General body repairs, exterior PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working in the vicinity of high-voltage components
    1
  • 1.2 Safety precautions when working on high-voltage system
    1
  • 1.3 Safety measures when working on vehicles with a start/stop system
    2
  • 1.5 Safety precautions when working on the cooling system
    3
  • 2 Repair instructions
    4
  • 2.1 General repair instructions
    4
  • 2.2 Contact corrosion
    4
  • 2.3 Routing and attachment of lines
    5
  • 2.4 Nuts and bolts
    5
  • 3 Hazard classification for the high-voltage system
    6
  • Body - front
    7
  • 1 Lock carrier
    7
  • 1.1 Assembly overview – lock carrier
    7
  • 1.2 Removing and installing lock carrier
    10
  • 1.3 Moving to and back from service position
    15
  • 1.4 Removing and installing air duct
    23
  • 1.5 Removing and installing lock carrier struts
    29
  • 2 Wings
    32
  • 2.1 Assembly overview – wing
    32
  • 2.2 Removing and installing wing
    33
  • 3 Bulkhead
    40
  • 3.1 Assembly overview – plenum chamber cover
    40
  • 3.2 Removing and installing plenum chamber cover
    43
  • 4 Carrier frames for high-voltage components
    50
  • 4.1 Assembly overview – carrier frames for high-voltage components
    50
  • 4.2 Removing and installing carrier frame
    50
  • Body - centre
    55
  • 1 Carrier frame for high-voltage battery 1 AX2
    55
  • 1.1 Assembly overview - carrier frame for high-voltage battery 1 AX2
    55
  • 1.2 Removing and installing carrier frame for high-voltage battery 1 AX2
    57
  • 2 Deformation elements
    58
  • 2.1 Assembly overview - deformation elements
    58
  • 2.2 Removing and installing deformation elements
    58
  • Bonnet, rear lid
    60
  • 1 Bonnet
    60
  • 1.1 Assembly overview – bonnet
    60
  • 1.2 Assembly overview – Bowden cable
    63
  • 1.3 Removing and installing bonnet
    64
  • 1.4 Adjusting bonnet
    67
  • 1.5 Removing and installing rear lid lock
    70
  • 1.6 Removing and installing bonnet lock operating lever
    72
  • 1.7 Removing and installing striker pin
    72
  • 1.8 Removing and installing hinges
    73
  • 1.9 Removing and installing insulation
    75
  • 1.10 Removing and installing Bowden cable
    76
  • 1.11 Removing and installing bonnet stay
    78
  • 2 Tank flap unit
    81
  • 2.1 Assembly overview – tank flap unit
    81
  • 2.2 Removing and installing fuel tank flap
    82
  • Front doors, door components, central locking
    85
  • 1 Door
    85
  • 1.1 Assembly overview – door
    85
  • 1.2 Assembly overview - door seals
    87
  • 1.3 Removing and installing inner door seal
    90
  • 1.4 Removing and installing door
    93
  • 1.5 Adjusting door
    95
  • 1.6 Adjusting striker pin
    97
  • 1.7 Removing and installing door hinge
    98
  • 1.8 Removing and installing door arrester
    99
  • 2 Door components
    101
  • 2.1 Assembly overview – door components
    101
  • 2.2 Assembly overview – window regulator
    102
  • 2.3 Assembly overview – door handle and door lock
    103
  • 2.4 Assembly overview - window channels and window slot (aperture) seals
    104
  • 2.5 Removing and installing window regulator motor
    105
  • 2.6 Removing and installing window regulator
    106
  • 2.7 Removing and installing inner door cover
    108
  • 2.8 Removing and installing striker pin
    109
  • 2.9 Removing and installing door handle
    110
  • 2.10 Removing and installing mounting bracket
    112
  • 2.11 Removing and installing door lock
    113
  • 2.12 Removing and installing window channel
    116
  • 2.13 Removing and installing lock cylinder
    117
  • 2.14 Removing and installing cap on door handle
    119
  • 2.15 Removing and installing window slot inner seal
    120
  • 2.16 Removing and installing window slot outer seal
    121
  • 3 Central locking
    123
  • 3.1 Overview of fitting locations – central locking system
    123
  • 3.3 Removing and installing ignition key battery
    126
  • 3.4 Removing and installing cap on ignition key
    127
  • 3.5 Removing and installing bonnet contact switch F266
    128
  • Rear doors, door components
    129
  • 1 Door
    129
  • 1.1 Assembly overview – door
    129
  • 1.2 Assembly overview - door seals
    129
  • 1.3 Removing and installing door
    130
  • 1.4 Adjusting door
    132
  • 1.5 Adjusting striker pin
    133
  • 1.6 Removing and installing door hinges
    136
  • 1.7 Removing and installing door arrester
    138
  • 1.8 Removing and installing inner door seal
    141
  • 2 Door components
    143
  • 2.1 Assembly overview – door handle and door lock
    143
  • 2.2 Removing and installing door components
    150
  • 2.3 Removing and installing striker pin
    160
  • 2.4 Removing and installing door handle
    162
  • 2.5 Removing and installing mounting bracket
    164
  • 2.6 Removing and installing door lock
    167
  • 2.7 Removing and installing cap on door handle
    177
  • 2.8 Removing and installing lock cylinder
    179
  • 3 Sliding door
    182
  • 3.1 Assembly overview – sliding door
    182
  • 3.2 Assembly overview - door seals
    186
  • 3.3 Removing and installing sliding door
    186
  • 3.4 Adjusting sliding door
    189
  • 3.5 Removing and installing add-on parts
    196
  • 3.6 Removing and installing inner door seal
    202
  • 3.7 Removing and installing rear right door control unit J389
    204
  • 4 Wing door
    205
  • 4.1 Assembly overview - wing door
    205
  • 4.2 Assembly overview - door seals
    209
  • 4.3 Removing and installing wing door
    209
  • 4.4 Adjusting wing door
    210
  • 4.5 Removing and installing hinges
    212
  • 4.6 Removing and installing door attachments, wing door
    214
  • 4.7 Removing and installing outer door seal
    221
  • 4.8 Removing and installing inner door seal
    222
  • Bumpers
    224
  • 1 Bumper, front
    224
  • 1.1 Assembly overview – bumper cover
    224
  • 1.2 Removing and installing bumper cover
    226
  • 1.3 Removing and installing bumper carrier
    229
  • 1.4 Removing and installing add-on parts
    232
  • 1.5 Repairing bumper cover
    235
  • 2 Bumper, rear
    240
  • 2.1 Assembly overview – bumper cover
    240
  • 2.2 Assembly overview – bumper carrier
    241
  • 2.3 Removing and installing bumper cover
    244
  • 2.4 Removing and installing bumper carrier
    248
  • 2.5 Removing and installing add-on parts
    250
  • 2.6 Installing sender retainer for parking aid
    252
  • Glazing
    255
  • 1 Repair notes
    255
  • 1.1 Minimum drying times for bonded windows
    255
  • 1.2 Window repair
    255
  • 1.3 Installation instructions for bonded windows
    256
  • 1.4 Preparing old undamaged windows for installing
    258
  • 1.5 Preparing new windows for installing
    260
  • 1.6 Preparing body flange for installing
    261
  • 1.7 Cleaning off excess adhesive
    262
  • 2 Windscreen
    263
  • 2.1 Assembly overview – windscreen
    263
  • 2.2 Removing and installing windscreen
    263
  • 3 Rear windscreen
    269
  • 3.1 Assembly overview – rear window
    269
  • 3.2 Removing and installing rear window
    271
  • 4 Side windows
    286
  • 4.1 Assembly overview - front side window
    286
  • 4.2 Assembly overview - rear side windows
    287
  • 4.3 Removing and installing front side window
    289
  • 4.4 Removing and installing rear side window
    297
  • 5 Door windows
    301
  • 5.1 Assembly overview - rear door window
    301
  • 5.2 Removing and installing front door window
    301
  • 5.3 Removing and installing fixed front door window
    302
  • 5.4 Removing and installing rear door window
    304
  • 5.5 Removing and installing movable side window for sliding window
    307
  • Exterior equipment
    311
  • 1 Radiator grille and front trim
    311
  • 1.1 Assembly overview – radiator grille
    311
  • 1.2 Removing and installing radiator grille
    312
  • 2 Mouldings, trims, extensions
    313
  • 2.1 Assembly overview – covers
    313
  • 2.2 Assembly overview – wheel arch covers
    314
  • 2.3 Removing and installing cover
    315
  • 2.4 Removing and installing trim strip
    330
  • 2.5 Removing and installing B-pillar trim
    332
  • 2.6 Removing and installing wheel arch covers
    333
  • 3 Noise insulation
    335
  • 3.1 Assembly overview - noise insulation
    335
  • 3.2 Removing and installing noise insulation
    336
  • 4 Underbody cladding
    340
  • 4.1 Overview of fitting locations - underbody cladding
    340
  • 4.2 Assembly overview – underbody cladding
    343
  • 4.3 Removing and installing front underbody cladding
    344
  • 4.4 Removing and installing rear centre underbody cladding
    350
  • 4.5 Removing and installing centre underbody cladding
    353
  • 4.6 Removing and installing rear underbody cladding
    356
  • 5 Roof rails for roof load carrier
    362
  • 5.1 Assembly overview - roof rails for roof load carrier
    362
  • 6 Exterior mirror
    363
  • 6.1 Assembly overview – exterior mirror
    363
  • 6.2 Removing and installing exterior mirror
    365
  • 6.3 Removing and installing mirror glass
    367
  • 6.4 Removing and installing mirror cover
    368
  • 6.5 Removing and installing mirror frame
    370
  • 7 Wheel housing liner
    372
  • 7.1 Assembly overview – front wheel housing liner
    372
  • 7.2 Removing and installing front wheel housing liner
    372
  • 8 Lettering and emblems
    376
  • 8.1 Assembly overview – lettering and badges
    376
  • 8.2 Dimensions - lettering and emblems on rear
    381
  • 8.3 Dimensions – lettering and emblems on sides
    384
  • 8.4 Renewing lettering and badges at rear
    386
  • 8.5 General information on renewal of badges and lettering
    390
  • 8.6 Removing and installing lettering and emblems for radiator grille
    391
  • 9 Towing bracket
    395
  • 9.1 Assembly overview – towing bracket
    395
  • 9.2 Removing and installing towing bracket
    397
  • 10 Spare wheel bracket
    403
  • 10.1 Assembly overview - spare wheel bracket
    403
  • 10.2 Removing and installing spare wheel bracket
    404
  • 11 Mudflap
    409
  • 11.1 Assembly overview - mudflap
    409
  • 11.2 Removing and installing mudflaps
    409
  • 12 Heat shields
    413
  • 12.1 Assembly overview - heat shields
    413
  • 12.2 Removing and installing front heat shield
    414
  • 12.3 Removing and installing centre heat shield
    415
  • 12.4 Removing and installing rear heat shield
    415
  • 13 Load floor body
    417
  • 13.1 Assembly overview – dropside bed
    417
  • 13.2 Assembly overview - dropside body
    420
  • 13.3 Assembly overview - rear cross member
    421
  • 13.4 Assembly overview - carrier
    422
  • 13.5 Assembly overview – skid plate
    423
  • 13.6 Assembly overview - wheel housing
    424
  • 13.7 Removing and installing dropside bed
    425
  • 13.8 Removing and installing sideboard
    427
  • 13.9 Removing and installing carrier
    428
  • 13.10 Removing and installing side skid plate
    430
  • 13.11 Removing and installing wheel housing
    431
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Crafter () / TGE (2017 > ) / eTGE (2018 >) / Crafter (2019 >)
Suitable car types SY, UZ, UY, UX, SX, SCB
Category Reparaturanleitung

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