Technical data
11 Safety information
11.1 Safety precautions when working in the vicinity of high-voltage components
11.2 Safety precautions when working on high-voltage system
11.3 Safety measures when working on vehicles with a start/stop system
21.5 Safety precautions when working on the cooling system
32 Repair instructions
42.1 General repair instructions
42.2 Contact corrosion
42.3 Routing and attachment of lines
52.4 Nuts and bolts
53 Hazard classification for the high-voltage system
6Body - front
71 Lock carrier
71.1 Assembly overview – lock carrier
71.2 Removing and installing lock carrier
101.3 Moving to and back from service position
151.4 Removing and installing air duct
231.5 Removing and installing lock carrier struts
292 Wings
322.1 Assembly overview – wing
322.2 Removing and installing wing
333 Bulkhead
403.1 Assembly overview – plenum chamber cover
403.2 Removing and installing plenum chamber cover
434 Carrier frames for high-voltage components
504.1 Assembly overview – carrier frames for high-voltage components
504.2 Removing and installing carrier frame
50Body - centre
551 Carrier frame for high-voltage battery 1 AX2
551.1 Assembly overview - carrier frame for high-voltage battery 1 AX2
551.2 Removing and installing carrier frame for high-voltage battery 1 AX2
572 Deformation elements
582.1 Assembly overview - deformation elements
582.2 Removing and installing deformation elements
58Bonnet, rear lid
601 Bonnet
601.1 Assembly overview – bonnet
601.2 Assembly overview – Bowden cable
631.3 Removing and installing bonnet
641.4 Adjusting bonnet
671.5 Removing and installing rear lid lock
701.6 Removing and installing bonnet lock operating lever
721.7 Removing and installing striker pin
721.8 Removing and installing hinges
731.9 Removing and installing insulation
751.10 Removing and installing Bowden cable
761.11 Removing and installing bonnet stay
782 Tank flap unit
812.1 Assembly overview – tank flap unit
812.2 Removing and installing fuel tank flap
82Front doors, door components, central locking
851 Door
851.1 Assembly overview – door
851.2 Assembly overview - door seals
871.3 Removing and installing inner door seal
901.4 Removing and installing door
931.5 Adjusting door
951.6 Adjusting striker pin
971.7 Removing and installing door hinge
981.8 Removing and installing door arrester
992 Door components
1012.1 Assembly overview – door components
1012.2 Assembly overview – window regulator
1022.3 Assembly overview – door handle and door lock
1032.4 Assembly overview - window channels and window slot (aperture) seals
1042.5 Removing and installing window regulator motor
1052.6 Removing and installing window regulator
1062.7 Removing and installing inner door cover
1082.8 Removing and installing striker pin
1092.9 Removing and installing door handle
1102.10 Removing and installing mounting bracket
1122.11 Removing and installing door lock
1132.12 Removing and installing window channel
1162.13 Removing and installing lock cylinder
1172.14 Removing and installing cap on door handle
1192.15 Removing and installing window slot inner seal
1202.16 Removing and installing window slot outer seal
1213 Central locking
1233.1 Overview of fitting locations – central locking system
1233.3 Removing and installing ignition key battery
1263.4 Removing and installing cap on ignition key
1273.5 Removing and installing bonnet contact switch F266
128Rear doors, door components
1291 Door
1291.1 Assembly overview – door
1291.2 Assembly overview - door seals
1291.3 Removing and installing door
1301.4 Adjusting door
1321.5 Adjusting striker pin
1331.6 Removing and installing door hinges
1361.7 Removing and installing door arrester
1381.8 Removing and installing inner door seal
1412 Door components
1432.1 Assembly overview – door handle and door lock
1432.2 Removing and installing door components
1502.3 Removing and installing striker pin
1602.4 Removing and installing door handle
1622.5 Removing and installing mounting bracket
1642.6 Removing and installing door lock
1672.7 Removing and installing cap on door handle
1772.8 Removing and installing lock cylinder
1793 Sliding door
1823.1 Assembly overview – sliding door
1823.2 Assembly overview - door seals
1863.3 Removing and installing sliding door
1863.4 Adjusting sliding door
1893.5 Removing and installing add-on parts
1963.6 Removing and installing inner door seal
2023.7 Removing and installing rear right door control unit J389
2044 Wing door
2054.1 Assembly overview - wing door
2054.2 Assembly overview - door seals
2094.3 Removing and installing wing door
2094.4 Adjusting wing door
2104.5 Removing and installing hinges
2124.6 Removing and installing door attachments, wing door
2144.7 Removing and installing outer door seal
2214.8 Removing and installing inner door seal
222Bumpers
2241 Bumper, front
2241.1 Assembly overview – bumper cover
2241.2 Removing and installing bumper cover
2261.3 Removing and installing bumper carrier
2291.4 Removing and installing add-on parts
2321.5 Repairing bumper cover
2352 Bumper, rear
2402.1 Assembly overview – bumper cover
2402.2 Assembly overview – bumper carrier
2412.3 Removing and installing bumper cover
2442.4 Removing and installing bumper carrier
2482.5 Removing and installing add-on parts
2502.6 Installing sender retainer for parking aid
252Glazing
2551 Repair notes
2551.1 Minimum drying times for bonded windows
2551.2 Window repair
2551.3 Installation instructions for bonded windows
2561.4 Preparing old undamaged windows for installing
2581.5 Preparing new windows for installing
2601.6 Preparing body flange for installing
2611.7 Cleaning off excess adhesive
2622 Windscreen
2632.1 Assembly overview – windscreen
2632.2 Removing and installing windscreen
2633 Rear windscreen
2693.1 Assembly overview – rear window
2693.2 Removing and installing rear window
2714 Side windows
2864.1 Assembly overview - front side window
2864.2 Assembly overview - rear side windows
2874.3 Removing and installing front side window
2894.4 Removing and installing rear side window
2975 Door windows
3015.1 Assembly overview - rear door window
3015.2 Removing and installing front door window
3015.3 Removing and installing fixed front door window
3025.4 Removing and installing rear door window
3045.5 Removing and installing movable side window for sliding window
307Exterior equipment
3111 Radiator grille and front trim
3111.1 Assembly overview – radiator grille
3111.2 Removing and installing radiator grille
3122 Mouldings, trims, extensions
3132.1 Assembly overview – covers
3132.2 Assembly overview – wheel arch covers
3142.3 Removing and installing cover
3152.4 Removing and installing trim strip
3302.5 Removing and installing B-pillar trim
3322.6 Removing and installing wheel arch covers
3333 Noise insulation
3353.1 Assembly overview - noise insulation
3353.2 Removing and installing noise insulation
3364 Underbody cladding
3404.1 Overview of fitting locations - underbody cladding
3404.2 Assembly overview – underbody cladding
3434.3 Removing and installing front underbody cladding
3444.4 Removing and installing rear centre underbody cladding
3504.5 Removing and installing centre underbody cladding
3534.6 Removing and installing rear underbody cladding
3565 Roof rails for roof load carrier
3625.1 Assembly overview - roof rails for roof load carrier
3626 Exterior mirror
3636.1 Assembly overview – exterior mirror
3636.2 Removing and installing exterior mirror
3656.3 Removing and installing mirror glass
3676.4 Removing and installing mirror cover
3686.5 Removing and installing mirror frame
3707 Wheel housing liner
3727.1 Assembly overview – front wheel housing liner
3727.2 Removing and installing front wheel housing liner
3728 Lettering and emblems
3768.1 Assembly overview – lettering and badges
3768.2 Dimensions - lettering and emblems on rear
3818.3 Dimensions – lettering and emblems on sides
3848.4 Renewing lettering and badges at rear
3868.5 General information on renewal of badges and lettering
3908.6 Removing and installing lettering and emblems for radiator grille
3919 Towing bracket
3959.1 Assembly overview – towing bracket
3959.2 Removing and installing towing bracket
39710 Spare wheel bracket
40310.1 Assembly overview - spare wheel bracket
40310.2 Removing and installing spare wheel bracket
40411 Mudflap
40911.1 Assembly overview - mudflap
40911.2 Removing and installing mudflaps
40912 Heat shields
41312.1 Assembly overview - heat shields
41312.2 Removing and installing front heat shield
41412.3 Removing and installing centre heat shield
41512.4 Removing and installing rear heat shield
41513 Load floor body
41713.1 Assembly overview – dropside bed
41713.2 Assembly overview - dropside body
42013.3 Assembly overview - rear cross member
42113.4 Assembly overview - carrier
42213.5 Assembly overview – skid plate
42313.6 Assembly overview - wheel housing
42413.7 Removing and installing dropside bed
42513.8 Removing and installing sideboard
42713.9 Removing and installing carrier
42813.10 Removing and installing side skid plate
43013.11 Removing and installing wheel housing
431