7-speed dual clutch gearbox 0AM

Chapter overview

• Technical data
  1
• 1 Identification of gearbox
  1
• 2 Overview - power transmission
  2
• 3 Code, engine allocation
  3
• 4 Capacities
  4
• 5 Safety information
  5
• 5.1 General safety provisions
  5
• 5.2 Safety measures when working on vehicles with a start/stop system
  5
• 6 Notes on tow-starting/towing
  7
• 7 General repair instructions
  8
• 7.1 Tools
  8
• 7.2 Gearbox
  8
• 7.3 Working with vehicle diagnostic testers
  13
• Clutch
  15
• 1 Removing and installing dual clutch, gearboxes made up to 05.2011
  15
• 1.1 Assembly overview - dual clutch, gearboxes manufactured up to 05.2011
  15
• 1.2 Removing dual clutch, gearboxes manufactured up to 05.2011
  17
• 1.4 Installing dual clutch, gearboxes made as of 05.2011
  33
• 2 Removing and installing dual clutch, gearboxes made from 06.2011 onwards
  40
• 2.1 Assembly overview - dual clutch, gearboxes made as of 06.2011
  40
• 2.2 Removing dual clutch, gearboxes made as of 06.2011
  42
• 2.4 Installing dual clutch, gearbox date from 06.2011
  59
• 3 Removing and installing oil seals at clutch end
  65
• Controls, housing
  68
• 1 Gear oil
  68
• 1.1 Renewing gear oil
  68
• 1.2 Draining and filling hydraulic fluid for mechatronic unit
  72
• 2 Selector mechanism
  75
• 2.1 Overview - selector mechanism in vehicles up to 02.2009
  75
• 2.2 Removing and installing selector lever cable - vehicles up to 02.2009
  77
• 2.3 Overview of selector mechanism - vehicles from 03.2009 onwards
  85
• 2.4 Removing and installing selector mechanism - vehicles as of 03.2009
  86
• 2.5 Checking selector lever cable
  93
• 2.6 Adjusting selector lever cable
  93
• 2.7 Emergency release of selector lever
  96
• 2.8 Removing and installing selector lever knob
  96
• 2.9 Moving push-button in the handle to installation position
  99
• 2.10 Checking selector mechanism
  100
• 3 Mechatronic unit for dual clutch gearbox J743
  102
• 3.1 Safety note on mechatronic unit for dual clutch gearbox J743
  102
• 3.2 Overview - mechatronic unit
  103
• 3.3 Removing mechatronic unit for dual clutch gearbox J743 with gearbox installed
  104
• 3.5 Installing mechatronic unit for dual clutch gearbox J743
  119
• 3.6 View of selector forks with mechatronic unit removed
  125
• 3.7 Renewing clutch actuator
  126
• 4 Removing and installing gearbox, Jetta 2005 ►, Golf Variant 2007 ►, Golf Variant 2010 ►
  132
• 4.1 Information about gearboxes with different output shafts
  132
• 118 kW TSI engine
  132
• 4.3 Removing gearbox, vehicles with 1.6 l/75 kW MPI engine
  141
• 4.4 Removing gearbox - vehicles with 1.9 l/77 kW TDI PD engine
  151
• 4.5 Removing gearbox - vehicles with 1.6 l/77 kW TDI CR engine
  159
• 4.6 Installing gearbox, Jetta 2005 ►, Golf Variant 2007 ►, Golf Variant 2010 ►
  167
• 4.7 Torque settings »Gearbox to engine« and notes on assembly mounting
  171
• 5 Removing and installing gearbox, Jetta 2011 ►
  176
• 1.4 l/118 kW TSI engine
  176
• 5.2 Removing gearbox, Jetta 2011 with 1.6 l/77 kW TDI CR engine
  187
• 5.3 Installing gearbox, Jetta 2011
  196
• 5.4 Specified torques
  200
• 6 Transporting gearbox and securing to assembly stand
  203
• Gears, shafts
  207
• 1 Dismantling and assembling gears and shafts
  207
• 2 Parking lock
  208
• 2.1 Removing and installing cover for parking lock
  208
• 2.2 Removing and installing parking lock
  209
• Final drive - front differential
  211
• 1 Oil seals
  211
• 1.1 Overview of fitting locations - seals
  211
• 1.2 Renewing oil seal for right stub shaft
  212
• 1.3 Renewing oil seal for left stub shaft
  214
• 1.4 Renewing seal for right flange shaft
  217
• 1.5 Renewing oil seal for left flange shaft
  220