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  • Examplepage for repair manual 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 2 6-speed manual gearbox 0AJ
  • Examplepage for repair manual 3 6-speed manual gearbox 0AJ

6-speed manual gearbox 0AJ

For Golf Variant / Jetta / Jetta 2-türig Rl / Golf VI Variant

Original Volkswagen repair manual


20,44 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

9.066 KB

253 Sites

Detailed technical data

Immediately readable

This repair manual contains: Fault finding, power transmission, Repairing clutch mechanism, ►, Removing and installing gearbox, Jetta 2011 ►, Checking gear oil, Input shaft and Differential. Show more
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Repair manual 6-speed manual gearbox 0AJ PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation and capacities
    2
  • 2 Overview - power transmission
    4
  • 3 Calculating overall gear ratio “i”
    6
  • 4 General repair instructions
    7
  • 4.1 Components
    7
  • Clutch
    12
  • 1 Fault finding, power transmission
    12
  • 2 Repairing clutch mechanism
    13
  • 2.1 Overview
    13
  • 2.2 Assembly overview - pedal cluster
    13
  • 2.3 Removing and installing over-centre spring (left-hand drive)
    15
  • 2.4 Removing and installing over-centre spring (right-hand drive)
    21
  • 2.5 Removing and installing clutch pedal (LHD)
    27
  • 2.6 Removing and installing clutch pedal (RHD)
    34
  • 2.7 Removing and installing mounting bracket (LHD)
    41
  • 2.8 Removing and installing mounting bracket (RHD)
    48
  • 2.9 Removing and installing clutch master cylinder
    56
  • 2.10 Removing and installing clutch position sender G476
    58
  • 2.11 Assembly overview - hydraulics (LHD)
    62
  • 2.12 Assembly overview - hydraulics (RHD)
    64
  • 2.13 Removing and installing clutch slave cylinder
    66
  • 3 Bleeding clutch mechanism
    69
  • 4 Repairing clutch release mechanism
    71
  • 4.1 Assembly overview - clutch release mechanism
    71
  • 4.2 Removing and installing clutch release lever, release bearing and guide sleeve
    72
  • 5 Repairing clutch
    74
  • Controls, housing
    80
  • 1 Repairing selector mechanism
    80
  • 1.1 Installation position of selector mechanism
    80
  • 1.2 Overview of selector mechanism
    81
  • 1.3 Assembly overview – gear knob and cover
    81
  • 1.4 Removing and installing gaiter with gear knob and noise insulation
    82
  • 1.5 Assembly overview - Gear lever and selector housing
    84
  • 1.6 Assembly overview – selector cables
    94
  • 1.7 Removing cable end-piece from relay lever and installing
    99
  • 1.8 Removing and installing selector mechanism
    101
  • 1.9 Removing and installing gear selector cable and gate selector cable
    109
  • 1.10 Adjusting selector mechanism
    111
  • 2010 ►
    115
  • 2.1 Removing gearbox
    115
  • 2.2 Installing gearbox
    127
  • 3 Removing and installing gearbox, Jetta 2011 ►
    136
  • 3.1 Removing gearbox, Jetta 2011 with 1.2 l engine and 1.4 l engine
    136
  • 3.2 Installing gearbox, Jetta 2011 with 1.2 l engine and 1.4 l engine
    149
  • 4 Transporting gearbox
    159
  • 5 Checking gear oil
    161
  • 6 Dismantling and assembling gearbox
    163
  • 6.1 Overview - gearbox
    163
  • 6.2 Assembly overview
    163
  • 6.4 Assembly overview - removing and installing clutch housing
    166
  • 6.6 Assembly sequence
    169
  • 7 Repairing gearbox housing and clutch housing
    192
  • 8 Repairing gearbox housing cover
    196
  • 9 Repairing selector unit
    199
  • 10 Dismantling and assembling selector forks
    202
  • Gears, shafts
    208
  • 1 Input shaft
    208
  • 1.1 Dismantling and assembling input shaft
    208
  • 2 Output shaft
    222
  • 2.1 Dismantling and assembling output shaft
    222
  • Final drive - differential
    233
  • 1 Renewing flange shaft oil seals with gearbox installed
    233
  • 1.1 Renewing oil seal for left flange shaft
    233
  • 1.2 Renewing seal for right flange shaft
    235
  • 2 Differential
    238
  • 2.1 Dismantling and assembling differential
    238
  • 2.2 Adjusting differential
    246
Manufacturer's designation 6-speed manual gearbox 0AJ
Manufacturer Volkswagen
Suitable for Golf Variant (2007) / Jetta (2005 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Golf VI Variant (2010)
Suitable car types 1K5, 162, AJ5
Transmission designations 0AJ
Transmission types GPN, HBL, HPB, FVG, HBJ, GVW, GQG, GJB, GMT, JPG, KRG, LHX, LHY, LNY, NBW, NBX, MHS, MHT, MHU, MNZ, NBY, NBZ, JJX, JJY
Category Reparaturanleitung

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