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  • Examplepage for repair manual 6-speed manual gearbox 02Q
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q

6-speed manual gearbox 02Q

For Golf Variant / Jetta / Jetta 2-türig Rl / Golf VI Variant

Original Volkswagen repair manual


36,14 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

11.340 KB

507 Sites

Detailed technical data

Immediately readable

This repair manual contains: Fault finding, power transmission, Repairing clutch mechanism, Transporting gearbox, Secure gearbox on engine and gearbox support, Removing and installing bevel box, Input shaft, Output shaft for 5th, 6th and reverse gears, Front-wheel drive - renewing flange shaft seals with manual gearbox installed, Adjustment overview and Differential. Show more
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Repair manual 6-speed manual gearbox 02Q PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification - front-wheel drive
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation and capacities - front-wheel drive
    2
  • 2 Gearbox identification - all-wheel drive
    7
  • 2.1 Location on gearbox
    7
  • 2.2 Identification code, assembly allocation and capacities - all-wheel drive
    8
  • 3 Overview - power transmission - front-wheel drive
    10
  • 4 Overview - power transmission - all-wheel drive
    12
  • 5 Calculating overall gear ratio “i”
    14
  • 6 All-wheel drive - notes on performance test
    15
  • 7 General repair instructions
    16
  • 7.1 Safety precautions for vehicles with a start-stop system
    16
  • 7.2 Contact corrosion
    16
  • 7.3 Special tool
    16
  • 7.4 Components
    16
  • Clutch
    22
  • 1 Fault finding, power transmission
    22
  • 2 Repairing clutch mechanism
    23
  • 2.1 Overview
    23
  • 2.2 Assembly overview - pedal cluster
    23
  • 2.3 Removing and installing over-centre spring
    25
  • 2.4 Removing and installing clutch pedal
    31
  • 2.5 Removing and installing mounting bracket
    38
  • 2.6 Removing and installing clutch master cylinder
    46
  • 2.7 Removing and installing clutch position sender G476
    48
  • 2.8 Assembly overview - hydraulics (LHD)
    52
  • 2.9 Assembly overview - hydraulics (RHD)
    55
  • 2.10 Bleeding clutch mechanism
    57
  • 3 Repairing clutch release mechanism
    60
  • 3.1 Removing and installing pipe/hose assembly and bleeder on clutch slave cylinder
    62
  • 3.2 Removing and installing clutch slave cylinder together with release bearing
    63
  • 3.3 Removing and installing pipe/hose line or pipe
    65
  • 3.4 Renewing input shaft seal
    67
  • 4 Repairing clutch - vehicles with diesel engine
    70
  • 4.1 Determining clutch manufacturer
    71
  • 4.2 Removing and installing “Sachs” clutch
    72
  • 4.3 Repairing “Sachs” clutch
    76
  • 4.4 Removing and installing “LuK” clutch
    77
  • 4.5 Repairing “LuK” clutch
    81
  • 5 Repairing clutch - vehicles with petrol engine
    82
  • 5.1 Repairing clutch
    83
  • 5.2 Removing and installing clutch
    83
  • Controls, housing
    88
  • 1 Repairing selector mechanism
    88
  • 1.1 Installation position of selector mechanism
    88
  • 1.2 Overview of selector mechanism
    89
  • 1.3 Assembly overview – gear knob and cover
    89
  • 1.4 Removing and installing gaiter with gear knob and noise insulation
    90
  • 1.5 Assembly overview - selector lever and selector housing (up to 10.06)
    92
  • 1.6 Assembly overview - selector lever and selector housing (from 11.06)
    95
  • 1.7 Assembly overview – selector cables
    104
  • 1.8 Plastic relay lever
    109
  • 1.9 Removing and installing selector mechanism
    114
  • 1.10 Removing and installing gear selector cable and gate selector cable
    119
  • 1.11 Adjusting selector mechanism
    122
  • 2.1 Removing gearbox
    126
  • 2.2 Installing gearbox
    142
  • 2.3 Specified torques
    153
  • 3.1 Removing gearbox
    155
  • 3.2 Installing gearbox
    170
  • 3.3 Specified torques
    181
  • 4.1 Removing gearbox
    183
  • 4.2 Installing gearbox
    199
  • 4.3 Specified torques
    209
  • 5.1 Removing and installing gearbox in vehicles with turbo diesel engine
    211
  • 6 Transporting gearbox
    243
  • 6.1 Front-wheel drive - transporting gearbox
    243
  • 6.2 All-wheel drive - transporting gearbox
    244
  • 7 Secure gearbox on engine and gearbox support
    246
  • 8 Checking gear oil
    248
  • 8.1 Checking gear oil level, gearboxes with oil filler plug
    248
  • 8.2 Checking gear oil level, gearboxes without oil filler plug
    249
  • 8.3 Draining and filling gear oil (only for gearboxes “without” oil filler plug)
    249
  • 8.4 Specified torque for oil filler and oil drain plugs
    251
  • 9 Removing and installing bevel box
    253
  • 10 Checking or topping up gear oil in bevel box
    289
  • 10.1 Checking gear oil in bevel box
    290
  • 10.2 Topping up gear oil in bevel box
    291
  • 11 Dismantling and assembling gearbox
    296
  • 11.1 Front-wheel drive - gearbox overview
    296
  • 11.2 Overview - gearbox, all-wheel drive
    296
  • 11.3 Assembly overview - front-wheel drive
    297
  • 11.4 Assembly overview - all-wheel drive
    299
  • 12 Repairing gearbox housing
    348
  • 13 Repairing clutch housing
    360
  • 14 Repairing selector unit
    365
  • 14.1 Renewing selector shaft seal
    367
  • 15 Repairing selector forks
    370
  • Gears, shafts
    373
  • 1 Input shaft
    373
  • 1.1 Assembly overview - input shaft
    373
  • 1.2 Dismantling and assembling input shaft
    375
  • 2 Output shaft for 1st to 4th gears
    382
  • 2.1 Assembly overview - output shaft for 1st to 4th gears
    382
  • 2.2 Dismantling and assembling output shaft for 1st to 4th gears
    385
  • 2.3 Adjusting output shaft for 1st to 4th gears
    414
  • 3 Output shaft for 5th, 6th and reverse gears
    420
  • 3.1 Assembly overview - output shaft for 5th, 6th and reverse gears
    420
  • 3.2 Dismantling and assembling output shaft for 5th, 6th and reverse gears
    422
  • 3.3 Adjusting output shaft for 5th, 6th and reverse gears
    434
  • Final drive - differential
    440
  • 1 Front-wheel drive - renewing flange shaft seals with manual gearbox installed
    440
  • 1.1 Renewing oil seal for left flange shaft
    440
  • 1.2 Renewing seal for right flange shaft
    442
  • 2.1 Renewing oil seal for left flange shaft
    446
  • 2.2 Renewing seal for right flange shaft
    446
  • 2.3 Renewing bevel box seal with manual gearbox installed
    450
  • 3 Assembly overview - seals, flange shaft mounting and output flange mounting in bevel box
    453
  • 3.1 Removing and installing bevel box (with manual gearbox removed)
    456
  • 3.2 Renewing seal on bevel box between manual gearbox and bevel box
    458
  • 3.3 Renewing bevel box output flange oil seal (bevel box removed)
    459
  • 3.4 Renewing output flange and redetermining thickness of shim (bevel box removed)
    471
  • 3.5 Renewing polygon needle bearing and seal on right flange shaft
    472
  • 4 Adjustment overview
    479
  • 5 Differential
    480
  • 5.1 Front-wheel drive - dismantling and assembling differential
    480
  • 5.2 All-wheel drive - dismantling and assembling differential
    488
  • 5.3 Adjusting differential
    497
Manufacturer's designation 6-speed manual gearbox 02Q
Manufacturer Volkswagen
Suitable for Golf Variant (2007) / Jetta (2005 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Golf VI Variant (2010)
Suitable car types 1K5, 162, AJ5
Transmission designations 02Q, 02QA
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS
Category Reparaturanleitung

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