5-speed manual gearbox 0AF

Chapter overview

• Technical data
  1
• 1 Gearbox identification
  1
• 1.1 Location on gearbox
  1
• 1.2 Identification code, assembly allocation and capacities
  2
• 2 Overview - power transmission
  4
• 3 Calculating overall gear ratio “i”
  6
• 4 General repair notes
  7
• 4.1 Components
  7
• Clutch
  11
• 1 Fault finding, power transmission
  11
• 2 Repairing clutch mechanism
  12
• 2.1 Overview
  12
• 2.2 Assembly overview - pedal cluster
  13
• 2.3 Removing and installing over-centre spring
  14
• 2.4 Removing and installing clutch pedal
  19
• 2.5 Removing and installing mounting bracket
  25
• 2.6 Removing and installing clutch master cylinder
  31
• 2.7 Removing and installing clutch position sender G476
  33
• 2.8 Assembly overview - hydraulics (LHD)
  35
• 2.9 Assembly overview - hydraulics (RHD)
  38
• 2.10 Removing and installing clutch slave cylinder
  39
• 3 Bleeding clutch mechanism
  42
• 4 Repairing clutch release mechanism
  44
• 4.1 Assembly overview - clutch release mechanism
  44
• 4.2 Removing and installing clutch release lever, release bearing and guide sleeve
  45
• 5 Repairing clutch
  46
• Controls, housing
  50
• 1 Repairing selector mechanism
  50
• 1.1 Installation position of selector mechanism
  50
• 1.2 Overview of selector mechanism
  51
• 1.3 Assembly overview - gear lever knob and cover
  52
• 1.4 Removing and installing gaiter with gear knob and noise insulation
  52
• 1.5 Assembly overview - selector lever and selector housing (up to 10.06)
  54
• 1.6 Assembly overview - selector lever and selector housing (from 11.06)
  56
• 1.7 Assembly overview - Selector cables
  63
• 1.8 Removing and installing selector mechanism
  67
• 1.9 Removing and installing gear selector cable and gate selector cable
  71
• 1.10 Adjusting selector mechanism
  73
• 1.11 Plastic relay lever
  75
• 2010 ►
  79
• 2.1 Removing gearbox
  80
• 2.2 Installing gearbox
  85
• 3 Removing and installing gearbox, Jetta 2011 ►
  93
• 3.1 Removing gearbox, Jetta 2011 with 1.6 l engine and 2.0 l engine
  93
• 3.2 Installing gearbox, Jetta 2011 with 1.6 l engine and 2.0 l engine
  102
• 4 Transporting gearbox
  110
• 5 Checking gear oil
  112
• 6 Dismantling and assembling gearbox
  114
• 6.1 Overview - gearbox
  114
• 6.2 Assembly overview
  115
• 6.4 Assembly overview - removing and installing clutch housing
  117
• 6.6 Dismantling and assembling procedure
  119
• 7 Repairing gearbox housing and clutch housing
  130
• 8 Repairing selector unit
  135
• 9 Dismantling and assembling selector forks
  138
• Gears, shafts
  143
• 1 Input shaft
  143
• 1.1 Dismantling and assembling input shaft
  143
• 2 Output shaft
  154
• 2.1 Dismantling and assembling output shaft
  154
• Final drive - rear differential
  162
• 1 Renewing flange shaft oil seals with gearbox installed
  162
• 1.1 Renewing oil seal for left flange shaft
  162
• 1.2 Renewing seal for right flange shaft
  164
• 2 Differential
  166
• 2.1 Dismantling and assembling differential
  166
• 2.2 Adjusting differential
  173