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  • Examplepage for repair manual 5-speed manual gearbox 0A4
  • Examplepage for repair manual 2 5-speed manual gearbox 0A4
  • Examplepage for repair manual 3 5-speed manual gearbox 0A4

5-speed manual gearbox 0A4

For Golf Variant / Jetta / Jetta 2-türig Rl / Golf VI Variant

Original Volkswagen repair manual


22,67 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.535 KB

285 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Removing and installing gearbox, Jetta 2011 ►, Assembly mountings, Input shaft, Oil seals and Adjustment overview. Show more
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Repair manual 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation and capacities
    2
  • 2 Overview - power transmission
    6
  • 3 Calculating overall gear ratio “i”
    8
  • 4 General repair instructions
    9
  • 4.1 Components
    9
  • 5 Safety precautions
    13
  • 5.1 Safety precautions for vehicles with a start-stop system
    13
  • Clutch
    14
  • 1 Repairing clutch mechanism
    14
  • 1.1 Overview
    14
  • 1.2 Assembly overview - pedal cluster
    15
  • 1.3 Removing and installing over-centre spring
    16
  • 1.4 Removing and installing clutch pedal
    21
  • 1.5 Removing and installing mounting bracket
    26
  • 1.6 Removing and installing clutch master cylinder
    32
  • 1.7 Removing and installing clutch position sender G476
    34
  • 1.8 Assembly overview - hydraulics (LHD)
    37
  • 1.9 Assembly overview - hydraulics (RHD)
    40
  • 1.10 Removing and installing clutch slave cylinder
    41
  • 1.11 Bleeding clutch system
    44
  • 2 Repairing clutch release mechanism
    46
  • 3 Repairing clutch, in conjunction with dual-mass flywheel
    48
  • 3.1 Determining clutch manufacturer
    48
  • 3.2 Removing and installing Sachs clutch
    50
  • 3.3 Repairing Sachs clutch
    51
  • 3.4 Removing and installing LuK clutch
    52
  • 3.5 Repairing LuK clutch
    54
  • 4 Repairing clutch, in conjunction with one-piece flywheel
    56
  • Controls, housing
    59
  • 1 Repairing selector mechanism
    59
  • 1.1 Installation position of selector mechanism
    59
  • 1.2 Overview of selector mechanism
    60
  • 1.3 Removing and installing gear knob and cover
    61
  • 1.4 Removing and installing gaiter with gear knob and noise insulation
    62
  • 1.5 Repairing gear lever and selector housing (through 10.06)
    63
  • 1.6 Repairing gear lever and selector housing (from 11.06)
    66
  • 1.7 Assembly overview - removing and installing selector cables
    72
  • 1.8 Plastic relay lever
    76
  • 1.9 Removing and installing selector mechanism
    79
  • 1.10 Removing and installing gear selector cable and gate selector cable
    82
  • 1.11 Adjusting selector mechanism
    84
  • 2.1 Removing gearbox
    89
  • 2.2 Install gearbox
    96
  • 3 Removing and installing gearbox, Jetta 2011 ►
    103
  • 3.1 Removing gearbox, Jetta 2011 with 2.0 l - 85 kW engine
    103
  • 3.2 Installing gearbox, Jetta 2011 with 2.0 l - 85 kW engine
    113
  • 3.3 Removing gearbox, Jetta 2011 with 2.5 l - 125 kW engine
    120
  • 3.4 Installing gearbox, Jetta 2011 with 2.5 l - 125 kW engine
    131
  • 3.5 Removing gearbox, Jetta 2011 with 1.8 l - 125 kW engine
    138
  • 3.6 Installing gearbox, Jetta 2011 with 1.8 l - 125 kW engine
    151
  • 3.7 Removing gearbox, Jetta 2011 with turbo diesel engine
    160
  • 3.8 Installing gearbox, Jetta 2011 with turbo diesel engine
    170
  • 4 Assembly mountings
    178
  • 4.1 Assembly overview - assembly mountings
    178
  • 5 Transporting gearbox
    180
  • 6 Checking and topping up gear oil
    181
  • 6.1 Preparing
    181
  • 6.2 Drain gear oil
    182
  • 6.3 Fill with gear oil
    183
  • 7 Dismantling and assembling gearbox
    184
  • 7.1 Overview - gearbox
    184
  • 7.2 Assembly overview
    185
  • 7.3 Removing and installing cover for gearbox housing and 5th gear
    186
  • 7.4 Removing and installing gearbox housing and selector mechanism
    187
  • 7.5 Removing and installing input shaft, output shaft, differential and selector forks
    189
  • 7.7 Assembly sequence - Dismantling and assembling gearbox completely
    196
  • 8 Repairing gearbox housing and clutch housing
    211
  • 9 Repairing selector unit
    217
  • 10 Dismantling and assembling selector forks
    220
  • Gears, shafts
    225
  • 1 Input shaft
    225
  • 1.1 Dismantling and assembling input shaft
    225
  • 1.2 Adjusting input shaft
    233
  • 1.3 Renewing input shaft seal
    237
  • 2 Output shaft
    240
  • 2.1 Dismantling and assembling output shaft
    240
  • 2.2 Adjusting output shaft
    253
  • 3 Reverse shaft
    258
  • 3.1 Dismantling and assembling reverse shaft
    258
  • Final drive - differential
    261
  • 1 Oil seals
    261
  • 1.1 Overview of fitting locations - seals
    261
  • 1.2 Renewing oil seal for left flange shaft
    261
  • 1.3 Distinguishing seals for right flange shaft
    263
  • 1.4 Renewing seal (two-part seal and sleeve for right flange shaft)
    264
  • 2 Adjustment overview
    270
  • 3 Differential
    271
  • 3.1 Dismantling and assembling differential
    271
  • 3.2 Adjusting differential
    279
Manufacturer's designation 5-speed manual gearbox 0A4
Manufacturer Volkswagen
Suitable for Golf Variant (2007) / Jetta (2005 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Golf VI Variant (2010)
Suitable car types 1K5, 162, AJ5
Transmission designations 0A4
Transmission types FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
Category Reparaturanleitung

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