6-speed automatic gearbox 09L, all-wheel drive

Chapter overview

• Technical data
  1
• 1 Gearbox identification
  1
• 2 Notes on 6-speed automatic gearbox 09L, four-wheel drive
  2
• 2.1 Gearbox
  2
• 2.2 Torque converter
  2
• 2.3 Gear change point variations for gradients
  2
• 3 Codes, engine allocations
  3
• 4 Capacities
  4
• 4.1 Planetary gearbox
  4
• 4.2 Front final drive
  4
• 4.3 Transfer box
  4
• 5 General repair notes
  5
• 5.1 Special tools
  5
• 5.2 Gearbox
  5
• 5.3 Electrical components
  6
• 5.4 Mechatronic unit
  6
• 5.5 Seals and sealing rings
  7
• 5.6 Locking devices
  7
• 5.7 Nuts and bolts
  8
• 5.8 Guided fault finding, vehicle self-diagnosis and testing
  8
• 5.9 Emergency release of selector mechanism
  8
• Torque converter
  9
• 1 Torque converter
  9
• 1.1 Securing torque converter to prevent it from falling out
  9
• 1.2 Identification of torque converter
  9
• 1.3 Checking torque converter
  9
• 1.4 Draining torque converter
  10
• 1.5 Removing and installing torque converter oil seal
  10
• 1.6 Installing torque converter
  11
• Controls, housing
  13
• 1 Connecting VAS 5051 and selecting functions
  13
• 3 Repairing selector mechanism
  17
• 3.1 Checking selector mechanism
  17
• 3.2 Removing and installing selector lever handle
  18
• 3.3 Removing and installing selector mechanism
  22
• 3.4 Dismantling and assembling selector mechanism
  27
• 3.5 Checking and adjusting selector lever cable
  29
• 3.6 Checking selector lever cable
  29
• 3.7 Adjusting selector lever cable
  29
• 3.8 Adjusting support bracket on gearbox
  30
• 3.9 Adjusting selector lever to selector cover gate
  33
• 3.10 Adjusting selector lever cable at selector mechanism
  33
• 3.11 Removing and installing selector lever cable
  33
• 3.12 Releasing selector lever without electrical current (emergency release)
  37
• 3.13 Renewing oil seal for selector shaft
  38
• 4 Removing and installing gearbox
  40
• 4.1 Removing and installing gearbox, vehicles with 6 and 8-cylinder engines
  40
• 4.2 Dismantling and assembling left and right gearbox supports
  46
• 4.3 Transporting automatic gearbox
  49
• 4.4 Removing and installing gearbox, vehicles with V6 TDI engine
  51
• 5 Checking ATF level and topping up
  64
• 5.1 Checking ATF level
  64
• 5.2 Topping up ATF
  67
• 5.3 Renewing ATF
  67
• 5.4 Filling empty additional ATF cooler
  69
• 6 Overview - all-wheel drive power train
  70
• 6.1 Position of selector elements
  70
• 7 Removing and installing ATF lines, ATF cooler and additional ATF cooler
  72
• 7.1 Installation position for ATF lines, ATF cooler and additional ATF cooler
  72
• 7.2 Assembly overview
  72
• 7.3 Removing and installing ATF lines from gearbox to ATF cooler
  74
• 7.4 Removing and installing ATF cooler
  77
• 7.5 Removing and installing bracket for ATF cooler
  79
• 7.6 Removing and installing additional ATF cooler
  81
• 7.7 Removing and installing thermostat
  82
• 7.8 Cleaning ATF lines and ATF cooler
  83
• Gears, control
  86
• 1 Removing and installing sump
  86
• 1.1 Removing
  86
• 1.2 Installing
  87
• 2 Removing and installing ATF strainer
  88
• 2.1 Removing
  88
• 2.2 Installing
  88
• 3 Removing and installing mechatronic unit
  90
• 3.1 Removing
  90
• 3.2 Installing
  91
• 4 Removing and installing mechatronic unit wiring harness
  94
• 4.1 Removing
  94
• 4.2 Installing
  95
• Final drive - front differential
  96
• 1 Checking oil in front final drive
  96
• 2 Checking gear oil in front transfer box
  98
• 3 Renewing seal for right flange shaft
  99
• 3.1 Removing
  99
• 3.2 Installing
  100
• 3.3 Specified torques
  101
• 4 Renewing left flange with bearing
  102
• 4.1 Removing
  102
• 4.2 Installing
  103
• 4.3 Specified torques
  104
• 5 Definitions:
  105