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General body repairs, interior

For Phaeton

Original Volkswagen repair manual


21,70 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

5.587 KB

271 Sites

Detailed technical data

Immediately readable

This repair manual contains: Body, front, Wings, Noise insulation, Contact corrosion!, Bonnet locking and unlocking components, Rear boot lid/tailgate, Tank flap unit, Sliding/tilting sunroof with glass panel, Front bumper, Flush bonded windows, Rear view mirror and Protective strips. Show more
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Repair manual Phaeton General body repairs, interior PDF download has the following content:

Chapter overview

  • Body front
    1
  • 1 Body, front
    1
  • 1.1 Body, front
    1
  • 1.2 Tools
    1
  • 1.3 Electrical/electronic components and locations
    1
  • 1.4 Lock carrier - service position
    2
  • 1.5 Removing and installing lock carrier with attachments
    6
  • 1.6 Overview, lock carrier ancillaries
    11
  • 1.7 Installation notes for sensor for automatic distance control -ADC-
    13
  • 1.8 Removing and installing automatic distance control sensor -ADC-
    14
  • 2 Wings
    15
  • 2.1 Wings
    15
  • 2.2 Front wing - Assembly overview
    15
  • 2.3 Removing and installing front wing
    17
  • 2.4 Front wing, bolting sequence
    19
  • 3 Noise insulation
    20
  • 3.1 Noise insulation
    20
  • 3.2 Noise insulation - Assembly overview
    20
  • Bonnet, Flaps
    22
  • 1 Contact corrosion!
    22
  • 1.1 Contact corrosion!
    22
  • 2 Bonnet
    23
  • 2.1 Bonnet
    23
  • 2.2 Assembly overview
    23
  • 2.3 Removing gas strut
    25
  • 2.4 Bonnet service position
    25
  • 2.5 Removing insulation
    26
  • 3 Bonnet locking and unlocking components
    27
  • 3.1 Bonnet locking and unlocking components
    27
  • 3.2 Assembly overview
    27
  • 3.3 Removing and installing bonnet lock
    29
  • 3.4 Adjusting bonnet and bonnet lock
    32
  • 3.5 Separating Bowden cable
    35
  • 3.6 Removing and installing release lever
    37
  • 4 Rear boot lid/tailgate
    39
  • 4.1 Rear boot lid/tailgate
    39
  • 4.2 Tools
    39
  • 4.3 Overview, aluminium hinge and hydraulic unit
    40
  • 4.4 Removing and installing hydraulic unit
    43
  • 4.5 Overview, steel hinge
    45
  • 4.6 Removing gas strut
    48
  • 4.7 Releasing gas from strut
    49
  • 4.8 Adjusting boot lid/tailgate
    49
  • 4.9 Basic adjustment of boot lid
    49
  • 4.10 Adjusting striker plate with lock cover removed
    52
  • 4.11 Adjusting striker plate with lock cover installed
    53
  • 4.12 Adjusting damper
    53
  • 5 Lock parts with servo boot lid opener
    54
  • 5.1 Lock parts with servo boot lid opener
    54
  • 5.2 Assembly overview
    55
  • 5.3 Removing and installing lock cylinder carrier
    57
  • 5.4 Removing and installing bonnet lock
    58
  • 6 Lock parts with basic boot lid opener
    59
  • 6.1 Lock parts with basic boot lid opener
    59
  • 6.2 Assembly overview
    59
  • 6.3 Removing and installing lock cylinder carrier
    62
  • 6.4 Removing and installing bonnet lock
    63
  • 7 Tank flap unit
    64
  • 7.1 Tank flap unit
    64
  • 7.2 Removing and installing tank flap unit
    64
  • Front doors/Door components/Central locking system
    67
  • 1 Contact corrosion!
    67
  • 1.1 Contact corrosion!
    67
  • 2 Front door
    68
  • 2.1 Front door
    68
  • 2.2 Tools
    68
  • 2.3 Assembly overview
    69
  • 2.4 Removing and installing door
    73
  • 2.5 Adjusting door
    74
  • 2.6 Door handle and lock - Assembly overview
    75
  • 2.7 Removing and installing lock cylinder housing
    79
  • 2.8 Removing and installing door handle
    80
  • 2.9 Removing and installing door lock
    82
  • 2.10 Door seals
    87
  • 2.11 Removing and installing door inner seal
    87
  • 2.12 Removing and installing outer door seal
    88
  • 2.13 Door insulation
    89
  • 2.14 Removing and installing insulation
    91
  • 2.15 Matching ignition keys to radio remote control
    91
  • Rear doors/Door components
    94
  • 1 Contact corrosion!
    94
  • 1.1 Contact corrosion!
    94
  • 2 Rear door
    95
  • 2.1 Rear door
    95
  • 2.2 Tools
    95
  • 2.3 Assembly overview
    96
  • 2.4 Removing and installing door
    100
  • 2.5 Adjusting door
    101
  • 2.6 Door handle and door lock - Assembly overview
    102
  • 2.7 Removing and installing door handle
    105
  • 2.8 Removing and installing door lock
    107
  • 2.9 Door seals
    111
  • 2.10 Removing and installing door inner seal
    112
  • 2.11 Removing and installing outer door seal
    112
  • 2.12 Door insulation
    114
  • 2.13 Removing and installing insulation
    117
  • Sliding/tilting roof
    118
  • 1 Sliding/tilting sunroof with glass panel
    118
  • 1.1 Sliding/tilting sunroof with glass panel
    118
  • 1.2 Function
    118
  • 1.3 Assembly overview
    119
  • 1.4 Removing sliding/tilting roof glass panel
    123
  • 1.5 Installing sliding/tilting roof glass panel
    123
  • 1.6 Adjusting height of sliding/tilting roof glass panel
    124
  • 1.7 Checking parallel running of glass panel
    125
  • 1.8 Adjusting parallel running of glass panel
    126
  • 1.9 Renewing panel seal
    126
  • 1.10 Removing wind deflector
    127
  • 1.11 Adjusting wind deflector
    128
  • 1.12 Removing sunroof blind
    128
  • 1.13 Adjusting parallel running of sunroof blind
    129
  • 1.14 Removing drive for sliding/tilting roof
    130
  • 1.15 Adjusting drive for sliding/tilting roof ("0" position)
    131
  • 1.16 Removing drive for sunroof blind
    131
  • 1.17 Removing drive for wind deflector
    132
  • 1.18 Removing preselection control for sliding/tilting roof
    134
  • 1.19 Removing switch for sunroof blind
    135
  • 1.20 Removing and installing carrier unit
    137
  • 1.21 Operation without current
    139
  • 1.22 Cleaning water drain hoses
    141
  • 1.23 Adapting components of sliding/tilting sunroof
    142
  • 2 Sliding/tilting sunroof with solar panel
    143
  • 2.1 Sliding/tilting sunroof with solar panel
    143
  • 2.2 Function
    143
  • 2.3 Assembly overview
    145
  • 2.4 Removing sliding/tilting sunroof solar panel
    150
  • 2.5 Installing sliding/tilting sunroof solar panel
    150
  • 2.6 Adjusting sliding/tilting roof solar panel height
    151
  • 2.7 Checking parallel running of solar panel
    152
  • 2.8 Adjusting parallel running of solar panel
    153
  • 2.9 Renewing panel seal
    153
  • 2.10 Removing wind deflector
    154
  • 2.11 Adjusting wind deflector
    155
  • 2.12 Removing solar panel trim
    155
  • 2.13 Removing drive for sliding/tilting sunroof
    156
  • 2.14 Adjusting drive for sliding/tilting roof (zero position)
    157
  • 2.15 Removing drive for wind deflector
    158
  • 2.16 Removing preselection control for sliding/tilting roof
    159
  • 2.17 Removing DC-DC converter
    161
  • 2.18 Removing solar contact
    161
  • 2.19 Removing and installing carrier unit
    162
  • 2.20 Operation without current
    164
  • 2.21 Cleaning water drain hoses
    166
  • 2.22 Adapting components of sliding/tilting sunroof
    167
  • Bumpers
    169
  • 1 Front bumper
    169
  • 1.1 Front bumper
    169
  • 1.2 Servicing bumper cover
    169
  • 1.3 Tools
    169
  • 1.4 Bumper cover, assembly overview
    170
  • 1.5 Removing and installing bumper cover
    173
  • 1.6 Front bumper attachments
    176
  • 1.7 Front bumper, substructure
    177
  • 1.8 Installation notes for automatic distance control -ADC- sensor
    180
  • 1.9 Removing and installing automatic distance control -ADC- sensor
    180
  • 1.10 Removing and installing bumper cover insert
    181
  • 2 Rear bumper
    181
  • 2.1 Rear bumper
    181
  • 2.2 Servicing bumper cover
    181
  • 2.3 Bumper cover - Assembly overview
    182
  • 2.4 Removing and installing bumper cover
    184
  • 2.5 Rear bumper attachments
    187
  • 2.6 Rear bumper, substructure
    189
  • Glazing
    191
  • 1 Flush bonded windows
    191
  • 1.1 Flush bonded windows
    191
  • 1.2 Tools
    191
  • 1.3 Materials
    192
  • 1.4 Repairing windscreen
    193
  • 1.5 Windscreen - Assembly overview
    193
  • 1.6 Removing and installing plenum chamber cover
    195
  • 1.7 Removing windscreen
    199
  • 1.8 Installing windscreen
    206
  • 1.9 Rear window - Assembly overview
    206
  • 1.10 Removing undamaged rear window
    207
  • 1.11 Installing rear window
    209
  • 1.12 Preparing old undamaged window for glazing
    210
  • 1.13 Preparing new window for glazing
    212
  • 1.14 Preparing body flange for glazing
    213
  • 1.15 Installation instructions
    214
  • 1.16 Curing time
    215
  • 1.17 Touching up paint damage
    215
  • 1.18 Cleaning off surplus adhesive sealing material
    215
  • 2 Front door window
    216
  • 2.1 Front door window
    216
  • 2.2 Assembly overview
    216
  • 2.3 Removing and installing door window
    219
  • 2.4 Servicing electric window lifters
    221
  • 2.5 Removing and installing mounting plate
    222
  • 3 Rear door window
    227
  • 3.1 Rear door window
    227
  • 3.2 Assembly overview
    227
  • 3.3 Removing and installing door window
    230
  • 3.4 Servicing electric window lifters
    232
  • 3.5 Removing and installing mounting plate
    232
  • 3.6 Removing and installing window slot seal
    237
  • Exterior equipment
    239
  • 1 Removing and installing wheel housing liner
    239
  • 1.1 Removing and installing wheel housing liner
    239
  • 1.2 Front wheel housing liner
    239
  • 1.3 Rear wheel housing liner
    240
  • 2 Rear view mirror
    241
  • 2.1 Rear view mirror
    241
  • 2.2 Tools
    241
  • 2.3 Assembly overview
    242
  • 2.4 Removing and installing mirror glass
    244
  • 2.5 Removing mirror housing
    244
  • 2.6 Removing and installing side turn signals
    245
  • 2.7 Removing entry light
    245
  • 2.8 Removing and installing exterior rear view mirror
    247
  • 2.9 Removing and installing cap
    248
  • 3 Roof mouldings
    249
  • 3.1 Roof mouldings
    249
  • 3.2 Roof moulding
    249
  • 3.3 Removing and installing securing clips for roof mouldings
    250
  • 3.4 Drop deflector
    251
  • 3.5 Water deflector
    252
  • 4 Radiator grille
    253
  • 4.1 Radiator grille
    253
  • 4.2 Removing and installing radiator grille
    253
  • 5 Protective strips
    255
  • 5.1 Protective strips
    255
  • 5.2 Assembly overview
    255
  • 5.3 Renewing side protective strips
    257
  • 5.4 Assembly overview, protective strips on wing and rear panel
    257
  • 5.5 Renewing protective strip insert
    259
  • 5.6 Cover strips
    260
  • 6 Sill trim
    261
  • 6.1 Sill trim
    261
  • 6.2 Sill protective strip
    261
  • 6.3 Sill panel strips
    262
  • 6.4 Renewing sill panel strips
    263
Manufacturer's designation General body repairs, interior
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Category Reparaturanleitung

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