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Electrical system

For Phaeton

Original Volkswagen repair manual


26,62 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

16.774 KB

344 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Disconnecting and reconnecting battery, Starter, vehicles with automatic gearbox, Cruise control system (CCS), Dash panel insert, Headlight washer system, Washer fluid line hose couplings, Hose repair, Operation and safety notes for gas discharge bulbs, Fog lights, Turn signal repeater bulb and entry light in exterior mirror, High-level brake lights (additional brake lights), Steering column switch, Entry and start authorisation, Parking aid (PDC), Tyre pressure monitor (TPM) from 2007 onwards, Lights and switches in luggage compartment and Electronics boxes. Show more
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Repair manual Phaeton Electrical system PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery
    1
  • 1.1 Fundamentals for batteries
    1
  • 1.2 Types of battery
    1
  • 1.3 Warning notices and safety regulations
    1
  • 1.4 Battery terminal connection
    1
  • 2 Checking battery
    2
  • 3 Charging battery
    3
  • 4 Disconnecting and reconnecting battery
    4
  • 4.1 Disconnecting and reconnecting batteries, vehicles with two-battery concept
    4
  • 4.2 Disconnecting and reconnecting batteries, vehicles with electric power latching
    8
  • 5 Removing and installing battery
    10
  • 5.1 Removing and installing battery on right in luggage compartment
    10
  • 5.2 Removing and installing battery on left in luggage compartment
    12
  • 6 Battery isolation relay J7
    17
  • 6.1 Removing and installing battery isolation relay J7
    17
  • 7 Pyrotechnic battery isolator
    19
  • 7.1 Overview of fitting locations
    19
  • 7.2 Safety precautions when working on pyrotechnical battery isolator
    20
  • 7.3 Disposal of pyrotechnical battery isolation units
    20
  • 7.4 Removing and installing pyrotechnical battery isolator
    20
  • 8 Removing and installing battery monitor control unit J367
    23
  • 9 Starter, vehicles with automatic gearbox
    25
  • 9.1 Checking starter B
    25
  • 9.2 Starter, vehicles with 3.2 l, 177 kW injection engine, automatic gearbox AL420-6Q
    25
  • 9.3 Starter, vehicles with 3.6 l, 206 kW injection engine, automatic gearbox AL420-6Q
    28
  • 9.4 Starter, vehicles with 4.2 l, 246 kW injection engine, automatic gearbox AL420-6Q
    31
  • 9.6 Starter, vehicles with 3.0 l, 176 kW TDI engine, automatic gearbox AL420-6Q
    38
  • 9.7 Starter, vehicles with 4.9 l, 230 kW TDI engine, automatic gearbox AL750-6A
    40
  • 10 Alternator
    46
  • 10.1 Characteristics of alternators
    46
  • 10.2 Securing B+ (battery positive) wire to alternator
    47
  • 10.3 Checking poly V-belt
    47
  • 10.4 Alternator, 3.2 l injection engine
    47
  • 10.5 Alternator, 3.6 l injection engine
    51
  • 10.6 Alternator, 4.2 l injection engine
    55
  • 10.7 Alternator, 6.0 l injection engine
    59
  • 10.8 Alternator, 3.0 l TDI engine
    62
  • 10.9 Alternator, 4.9 l TDI engine
    66
  • 10.10 Removing and installing poly V-belt pulley on alternator
    72
  • 10.11 Removing and installing poly V-belt pulley with freewheel from alternator, 4.9 l TDI engine
    74
  • 11 Cruise control system (CCS)
    76
  • 12 Adaptive cruise control (ACC)
    77
  • 12.1 Assembly overview - Automatic adaptive cruise control
    77
  • 12.2 Removing and installing automatic distance control unit
    78
  • 12.3 Calibrating adaptive cruise control sensor G550
    80
  • 12.4 Initialising adaptive cruise control
    81
  • 12.5 Removing and installing brake servo control unit J539
    81
  • Gauges, instruments
    83
  • 1 Dash panel insert
    83
  • 1.1 Renewing dash panel insert
    83
  • 1.2 Coding dash panel insert
    83
  • 1.3 Removing and installing dash panel insert
    83
  • 1.4 Description of back of dash panel insert
    85
  • 1.5 Pin assignment of connectors on dash panel insert
    86
  • 1.6 Warning lamp symbols in dash panel insert
    86
  • 2 Service interval display
    88
  • 2.1 Resetting service interval display
    88
  • Windscreen wash/wipe system
    89
  • 1 Windscreen wiper system
    89
  • 1.1 General description
    89
  • 1.2 Assembly overview - windscreen wiper system
    89
  • 1.3 Removing and installing windscreen wiper system
    90
  • 1.4 Adjusting wiper blade park position
    98
  • 1.5 Removing and installing joint-free wiper blades
    99
  • 1.6 Rain and light sensor G397
    100
  • 2 Windscreen washer system
    103
  • 2.1 Assembly overview - windscreen washer system
    103
  • 2.2 Removing and installing washer fluid reservoir
    104
  • 2.3 Removing and installing windscreen washer pump V5
    106
  • 2.4 Removing and installing windscreen washer fluid level sender G33
    107
  • 2.5 Removing and installing windscreen washer system spray jets
    107
  • 2.6 Checking spray jets for windscreen washer system
    108
  • 3 Headlight washer system
    109
  • 3.1 Assembly overview - headlight washer system
    109
  • 3.2 Removing and installing headlight washer system pump V11
    111
  • 3.3 Removing and installing spray jet pop-up cylinders
    111
  • 3.4 Removing and installing spray jet assembly
    113
  • 3.5 Checking and adjusting washer jets
    113
  • 3.6 Bleeding headlight washer system
    114
  • 4 Washer fluid line hose couplings
    115
  • 5 Hose repair
    116
  • Lights, bulbs, switches - exterior
    117
  • 1 Operation and safety notes for gas discharge bulbs
    117
  • 2 Headlight with gas discharge bulb
    120
  • 2.1 General description
    120
  • 2.2 Assembly overview, headlights with a gas discharge bulb
    120
  • 2.3 Removing and installing headlight
    122
  • 2.4 Adjusting headlight installation position
    124
  • 2.5 Renewing gas discharge headlight bulb
    126
  • 2.6 Removing and installing headlight range control motor
    130
  • 2.7 Removing and installing headlight range control unit
    132
  • 2.8 Removing and installing vehicle level sender
    133
  • 2.9 Coding control unit for headlight range control
    133
  • 2.10 Converting headlights for use when driving on the left or right
    134
  • 2.11 Adjusting headlights
    137
  • 3 Headlights with two gas discharge bulbs
    138
  • 3.1 General description
    138
  • 3.2 Assembly overview - Headlights with two gas discharge bulbs
    138
  • 3.3 Removing and installing headlight
    140
  • 3.4 Adjusting headlight installation position
    142
  • 3.5 Renewing bulbs in headlights with two gas discharge bulbs
    143
  • 3.6 Removing and installing headlight range control motor
    148
  • 3.7 Removing and installing headlight range control unit
    149
  • 3.8 Removing and installing main beam headlight range control unit
    149
  • 3.9 Removing and installing vehicle level sender
    150
  • 3.10 Coding control unit for headlight range control
    151
  • 3.11 Adjusting headlights
    151
  • 4.1 General description
    152
  • 4.3 Removing and installing headlight
    155
  • 4.4 Adjusting headlight installation position
    158
  • 4.5 Renewing gas discharge bulbs and cornering light bulbs in headlights
    158
  • 4.6 Daytime running lights and side light control unit
    163
  • 4.7 Gas discharge bulb control unit
    163
  • 4.8 Power output module for headlight
    164
  • 4.9 Headlight range control unit J431
    166
  • 4.10 Headlight range control motor
    166
  • 4.11 Dynamic cornering light control motor
    168
  • 4.12 Swivel module position sensor
    168
  • 4.13 Headlight screen adjustment solenoid
    169
  • 4.14 Removing and installing vehicle level sender
    169
  • 4.15 LED module for daytime running light and side light
    169
  • 4.16 Adjusting headlights
    170
  • 5.1 General description
    171
  • 5.2 Removing and installing headlight
    171
  • 5.4 Adjusting headlight installation position
    175
  • 5.5 Renewing gas discharge bulbs and cornering light bulbs in headlights
    176
  • 5.6 Daytime running lights and side light control unit
    181
  • 5.7 Gas discharge bulb control unit
    181
  • 5.8 Power output module for headlight
    182
  • 5.9 Headlight range control unit J431
    184
  • 5.10 Headlight range control motor
    184
  • 5.11 Dynamic cornering light control motor
    186
  • 5.12 Swivel module position sensor
    186
  • 5.13 Headlight screen adjustment solenoid
    187
  • 5.14 LED module for daytime running light and side light
    187
  • 5.15 Adjusting headlights
    188
  • 6.1 General description
    189
  • 6.2 Assembly overview - headlight
    190
  • 6.3 Removing and installing headlight
    192
  • 6.4 Adjusting headlights
    193
  • 6.5 Adjusting headlight installation position
    193
  • 6.6 Removing and installing front turn signal bulb M5 / M7
    193
  • 6.7 Removing and installing headlight range control motor V48 / V49
    194
  • 6.8 Removing and installing gas discharge bulb L13 / L14
    196
  • 6.9 Removing and installing LED modules for daytime running light and side light L176 / L177
    197
  • 6.10 Removing and installing bulbs for static cornering light L148 / L149
    198
  • 6.11 Removing and installing control unit for daytime running light and side light J860 / J861
    198
  • 6.12 Removing and installing gas discharge bulb control unit J343 / J344
    199
  • 6.13 Removing and installing output module for headlight J667 / J668
    200
  • 6.14 Removing and installing turn signal control unit
    201
  • 6.15 Removing and installing control unit for cornering light and headlight range control J745
    201
  • 6.16 Removing and installing headlight screen adjustment solenoid
    202
  • 6.17 Removing and installing dynamic cornering light control motor V318 / V319
    202
  • 6.18 Removing and installing swivel module position sensor G474 / G475
    202
  • 6.19 Removing and installing control motor for VARILIS headlight V446 / V447
    202
  • 6.20 Removing and installing control motor sender for VARILIS headlight G695 / G696
    202
  • 7 Fog lights
    203
  • 7.1 Removing and installing fog light
    203
  • 7.2 Removing and installing fog light bulb
    204
  • 7.3 Adjusting fog lights
    204
  • 8 Front side marker light bulb
    205
  • 8.1 Removing and installing side marking light bulb
    205
  • 9 Turn signal repeater bulb and entry light in exterior mirror
    206
  • 9.1 Removing and installing turn signal repeater
    206
  • 9.2 Removing and installing entry light in exterior mirror
    206
  • 10 Tail light cluster with LED
    208
  • 10.1 Tail light (tail light cluster) with LEDs in side panel
    208
  • 10.2 Tail light (tail light cluster) in rear lid
    210
  • 10.3 Tail light (tail light cluster) gaps and shut lines
    213
  • 10.4 Checking tail light (tail light cluster) function
    214
  • 11 Number plate light
    216
  • 11.1 Number plate light X
    216
  • 11.2 Luminescent number plate
    217
  • 12 High-level brake lights (additional brake lights)
    219
  • 12.1 Removing and installing additional brake light
    219
  • 12.2 Removing and installing bulb carrier
    219
  • 13 Steering column switch
    221
  • 13.1 Assembly overview - steering column switch
    221
  • 13.2 Removing and installing steering column switch
    223
  • 13.3 Dismantling and assembling steering column switch
    225
  • 13.4 Pin assignment on steering column switch
    227
  • 13.5 Coding steering column electronics control unit J527
    228
  • 14 Entry and start authorisation
    230
  • 14.1 Emergency release
    230
  • 14.2 Entry and start authorisation switch E415
    230
  • 14.3 Entry and start authorisation button E408
    232
  • 14.4 Entry and start authorisation control unit J518
    234
  • 14.5 Assembly overview of entry and start authorisation aerials
    236
  • 14.6 Removing and installing entry and start authorisation aerials
    238
  • 14.7 Adapting aerial parameters for entry and start authorisation aerials
    241
  • 15 Parking aid (PDC)
    243
  • 15.1 General description
    243
  • 15.2 Assembly overview - parking aid
    243
  • 15.3 Parking aid control unit J446
    245
  • 15.4 Front parking aid senders
    246
  • 15.5 Rear parking aid senders
    247
  • 15.6 Front parking aid display
    248
  • 15.7 Rear parking aid display Y15
    249
  • 15.8 Parking aid warning buzzer
    249
  • 16 Lane change assist (Side Assist)
    252
  • 16.1 General description
    252
  • 16.2 Removing and installing lane change assist control unit with radar sensor
    252
  • 16.3 Removing and installing lane change assist warning lamps in exterior mirror
    253
  • 16.4 Calibrating lane change assist
    254
  • 16.5 Lane change assist control unit final control diagnosis
    261
  • 16.6 Coding lane change assist control unit
    261
  • 17 Reverse camera (Rear Assist)
    262
  • 17.1 General description
    262
  • 17.2 Assembly overview - reversing camera system
    262
  • 17.3 Removing and installing reversing camera
    263
  • 17.4 Reversing camera system control unit J772
    264
  • 17.5 Calibrating reversing camera system
    265
  • 18 Front camera for driver assist systems R242
    270
  • 18.1 General description
    270
  • 18.2 Removing and installing front camera for driver assist systems R242
    270
  • 18.3 Calibrating front camera for driver assist systems R242
    271
  • 18.4 Coding camera control unit J852
    271
  • 18.5 Removing and installing windscreen heater for lane departure warning
    271
  • 19 Tyre pressure monitor (TPM) from 2007 onwards
    272
  • 19.1 Tyre pressure monitor control unit J502
    273
  • 19.2 Tyre pressure sensors
    274
  • 19.3 Transmitter units in wheel housing
    274
  • 19.4 Tyre pressure monitor aerial R207
    275
  • Lights, bulbs, switches - interior
    276
  • 1 Interior lights and switches
    276
  • 1.1 Rear left footwell light L106 or rear right footwell light L107
    276
  • 2 Lights and switches in dash panel
    277
  • 2.1 Light switch E1
    277
  • 2.2 Switches and instruments illumination regulator E20 and trip recorder zeroing switch E123
    277
  • 2.3 Rear roller blind switch E149 and parking aid button E266
    278
  • 2.4 Glove compartment light W6
    279
  • 2.5 Glove compartment light switch E26
    280
  • 2.6 Steering column adjustment switch E167
    281
  • 2.7 Front left footwell lighting bulb L151 or front right footwell light bulb L152
    281
  • 2.8 Radio controlled clock Y8
    282
  • 3 Lights and switches in front doors
    287
  • 3.2 Front right window regulator switch E41
    288
  • 3.3 Front interior locking buttons for central locking system E308 and E309
    288
  • 3.4 Door opener lighting L108 and L109
    290
  • 3.5 Front door contact switch
    291
  • 3.6 Front left entry light W31 or front right entry light W32
    291
  • 3.7 Door warning lamps W30 and W36
    292
  • 4 Lights and switches in rear doors
    294
  • 4.1 Rear window regulator switches E52 and E54
    294
  • 4.2 Rear interior locking buttons for central locking system E310 and E311
    294
  • 4.3 Rear door opener lighting L110 and L111
    296
  • 4.4 Rear door contact switch
    297
  • 4.5 Rear entry lights W33 and W34
    297
  • 4.6 Rear door warning lamps W37 and W38
    298
  • 5 Lights and switches in luggage compartment
    300
  • 5.1 Luggage compartment lights W18 and W35
    300
  • 5.2 Luggage compartment light switch F5
    301
  • 5.3 Rear lid closing button, in rear lid E406
    301
  • 6 Lights and switches in roof trim
    303
  • 6.1 Front interior light W1
    303
  • 6.2 Front reading lights W19 and W13
    305
  • 6.3 Sunroof switch E8
    306
  • 6.4 Rear interior and reading lights
    306
  • 6.5 Rear interior light buttons E327 and E329
    308
  • 6.6 Garage door opener
    308
  • 6.7 Switch unit in roof module
    309
  • 7 Lights and switches in centre console
    311
  • 7.2 Key operated switch to deactivate front passenger side airbag E224
    311
  • 7.3 Starter button E408
    312
  • 7.6 Switch unit for adjustable rear seat, 4-seater
    314
  • 7.7 Switch unit for height-adjustment of lumbar support of rear seat, 5-seater
    315
  • 8 Cigarette lighter
    316
  • 8.1 Cigarette lighter U1
    316
  • 9 Horn
    317
  • 9.1 Treble tone horn H2
    317
  • 9.2 Bass tone horn H7
    318
  • Wiring
    320
  • 1 Vehicle diagnosis, testing and information systems
    320
  • 2 Fuse holder
    321
  • 2.1 Fuse holder under dash panel on left
    321
  • 2.2 Pre-fuse box in luggage compartment on left
    321
  • 2.3 Thermal fuse box on driver side
    324
  • 3 Relay carrier
    326
  • 3.1 Relay carrier in front right footwell
    326
  • 4 Electronics boxes
    328
  • 4.1 E-box on left in luggage compartment
    328
  • 4.2 E-box on right in plenum chamber
    330
  • 5 Control units
    333
  • 5.1 Onboard supply control unit
    333
  • 5.2 Roof electronics control unit
    335
  • 6 Wiring harness and connector repairs
    336
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Category Reparaturanleitung

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