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  • Examplepage for repair manual 8-cylinder injection engine
  • Examplepage for repair manual 2 8-cylinder injection engine
  • Examplepage for repair manual 3 8-cylinder injection engine

8-cylinder injection engine

For Phaeton

Original Volkswagen repair manual


16,11 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.556 KB

193 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Activated charcoal filter system, Checking components, Engine (motor) control unit, Exhaust manifold, catalytic converters and silencers with mountings and Lambda probes. Show more
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Repair manual Phaeton 8-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine number
    1
  • 2 Engine data
    2
  • 3 Numbering of cylinders
    3
  • Removing and installing engine
    4
  • 1 Removing and installing engine
    4
  • 1.1 Securing engine to assembly stand
    11
  • 1.2 Installing engine
    12
  • 2 Assembly mountings
    16
  • 2.1 Assembly overview - assembly mountings
    16
  • 2.2 Supporting engine in installation position
    17
  • 2.3 Removing and installing engine mounting
    19
  • 2.4 Removing and installing engine bracket or engine mounting
    20
  • Crankshaft group
    22
  • 1 Dismantling and assembling engine
    22
  • 1.1 Part I: assembly overview - toothed belt drive
    23
  • 1.2 Assembly overview - part II, cylinder block
    25
  • 1.3 Removing and installing poly-V belt
    26
  • 1.4 Checking alignment of poly V-belt
    26
  • 2 Assembly overview - sealing flanges and drive plate
    28
  • 2.1 Removing and installing sealing flange at drive plate end
    30
  • 2.2 Removing and installing drive plate
    31
  • 2.3 Renewing crankshaft oil seal, vibration damper end
    33
  • Cylinder head, valve gear
    35
  • 1 Assembly overview - cylinder head
    35
  • 1.1 Removing and installing cylinder head cover (right side)
    37
  • 1.2 Removing and installing left cylinder head cover
    39
  • 1.3 Removing, installing and tensioning toothed belt
    41
  • 1.4 Removing and installing left cylinder head
    47
  • 1.5 Removing and installing right cylinder head
    50
  • 1.6 Checking compression
    53
  • 2 Assembly overview - valve gear
    55
  • 2.1 Camshafts, checking axial clearance
    58
  • 2.2 Renewing camshaft oil seals
    59
  • 2.3 Renewing Hall sender seals
    60
  • 2.4 Removing and installing camshafts and camshaft adjusters - left cylinder head
    62
  • 2.5 Removing and installing camshafts and camshaft adjusters - right cylinder head
    68
  • 2.6 Removing and installing roller rocker finger
    73
  • 2.7 Renewing valve stem seals
    74
  • 2.8 Checking valve guides
    78
  • 2.9 Reworking valve seats
    79
  • Lubrication
    81
  • 1 Removing and installing parts of lubrication system
    81
  • 1.1 Engine oil
    81
  • 1.2 Checking oil level
    82
  • 1.3 Assembly overview - oil filter housing
    82
  • 1.4 Removing and installing oil filter housing
    83
  • 1.5 Assembly overview - sump
    84
  • 1.6 Removing and installing lower part of sump
    85
  • 1.7 Removing and installing upper part of sump
    87
  • 1.8 Removing and installing oil level and oil temperature sender G266
    91
  • 1.9 Assembly overview - dismantling and assembling oil pump
    92
  • 1.10 Checking oil pressure and oil pressure switch
    95
  • Cooling
    98
  • 1 Removing and installing parts of cooling system
    98
  • 1.1 Assembly overview - radiator
    98
  • 1.2 Assembly overview - radiator fan
    100
  • 1.3 Parts of cooling system, body side
    101
  • 1.4 Parts of cooling system - engine side, front
    102
  • 1.5 Parts of cooling system - engine side, rear
    103
  • 1.6 Parts of cooling system - engine side, right
    104
  • 1.7 Coolant hose connection diagram
    105
  • 1.8 Draining and adding coolant
    106
  • 1.9 Removing and installing fan mounting with fans
    109
  • 1.10 Removing and installing radiator fans
    110
  • 1.11 Removing and installing radiator
    111
  • 1.12 Removing and installing coolant pump and thermostat
    113
  • 1.13 Checking cooling system for leaks
    115
  • Fuel supply system
    116
  • 1 Removing and installing parts of fuel supply system
    116
  • 1.1 Assembly overview - fuel tank with attachments and fuel filter
    116
  • 1.2 Assembly overview - right side fuel delivery unit, fuel gauge sender and suction-jet pump
    118
  • 1.3 Assembly overview - left side fuel delivery unit, fuel gauge sender and suction-jet pump
    120
  • 1.4 Schematic diagram of fuel lines and components in fuel tank
    122
  • 1.5 Safety regulations for working on fuel supply
    123
  • 1.6 Rules for cleanliness
    124
  • 1.7 Emptying fuel tank
    124
  • 1.8 Removing and installing fuel delivery unit, fuel gauge sender and suction-jet pump, right side
    127
  • 1.9 Removing and installing fuel delivery unit, fuel gauge sender and suction-jet pump, left side
    130
  • 1.10 Removing and installing fuel tank with attachments and fuel filter
    132
  • 1.11 Checking fuel pumps
    135
  • 1.12 Checking electronic power control (EPC)
    143
  • 2 Activated charcoal filter system
    146
  • 2.1 Assembly overview - parts of activated charcoal filter system
    146
  • 2.2 Checking activated charcoal filter system for leaks
    148
  • 3 Activated charcoal filter system (vehicles with fuel system diagnostic pump V144 )
    151
  • 3.1 Assembly overview - parts of activated charcoal filter system
    151
  • Mixture preparation - injection
    153
  • 1 Repairing injection system
    153
  • 1.1 Assembly overview - intake manifold
    153
  • 1.2 Assembly overview - fuel rail with injectors
    155
  • 1.3 Assembly overview - air filter
    156
  • 1.4 Vacuum hoses on intake manifold
    157
  • 1.5 Removing and installing intake air duct to throttle valve module J338
    157
  • 1.6 Safety precautions
    160
  • 1.7 Rules for cleanliness
    161
  • 1.8 Technical data
    161
  • 2 Checking components
    162
  • 2.1 Checking injectors
    162
  • 2.2 Checking fuel pressure regulator and holding pressure
    164
  • 3 Engine (motor) control unit
    168
  • 3.1 Removing and installing engine control unit
    168
  • 3.2 Reading and erasing engine control unit fault memory
    168
  • Exhaust system
    170
  • 1 Exhaust manifold, catalytic converters and silencers with mountings
    170
  • 1.1 Assembly overview - exhaust manifold with starter catalytic converters and attachments
    170
  • 1.2 Removing and installing starter catalytic converter with exhaust pipe
    173
  • 1.3 Assembly overview - silencers with mountings
    173
  • 2 Lambda probes
    176
  • 2.1 Removing and installing Lambda probe G39
    176
  • 2.2 Removing and installing Lambda probe after catalytic converter G130
    177
  • 3 Secondary air system
    180
  • 3.1 Assembly overview - parts of secondary air system, vehicle side
    180
  • 3.2 Assembly overview - parts of secondary air system, engine side
    181
  • Ignition system
    183
  • 1 Repairing ignition system
    183
  • 1.1 Assembly overview - parts of ignition system
    183
  • 1.2 Safety precautions
    184
  • 1.3 Removing and installing ignition coils with output stage
    184
  • 1.4 Test data, spark plugs
    186
Manufacturer's designation 8-cylinder injection engine
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Engine code BGJ
Category Reparaturanleitung

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