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  • Examplepage for repair manual 6-cylinder injection engine
  • Examplepage for repair manual 2 6-cylinder injection engine
  • Examplepage for repair manual 3 6-cylinder injection engine

6-cylinder injection engine

For Phaeton

Original Volkswagen repair manual


15,89 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

8.262 KB

190 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Sealing flange and dual-mass flywheel, Pistons and conrods, Crankshaft, Cylinder head, Parts of fuel supply system, Checking electronic power control (EPC) and Injection system. Show more
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Repair manual Phaeton 6-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    4
  • 1.2 Securing engine on engine and gearbox support VAS 6095
    14
  • 1.3 Installing engine
    15
  • Crankshaft group
    19
  • 1 Dismantling and assembling engine
    19
  • 1.1 Part I: assembly overview - chain drive
    20
  • 1.2 Part II: assembly overview - cylinder block
    23
  • 1.3 Removing and installing vibration damper
    25
  • 1.5 Removing and installing poly V-belt
    28
  • 2 Sealing flange and dual-mass flywheel
    30
  • 2.1 Assembly overview
    30
  • 2.2 Removing and installing seal, flywheel end
    31
  • 2.3 Removing and installing flywheel
    33
  • 2.4 Removing and installing drive plate
    34
  • 2.5 Renewing crankshaft oil seal, vibration damper end
    35
  • 2.6 Renewing crankshaft sealing flange -vibration damper side-
    37
  • 3 Pistons and conrods
    40
  • 3.1 Assembly overview
    40
  • 3.2 Separating new conrod
    41
  • 3.3 Checking piston and cylinder
    41
  • 3.4 Piston and cylinder dimensions
    43
  • 4 Crankshaft
    44
  • 4.1 Assembly overview
    44
  • 4.2 Fitting sender wheel to crankshaft
    45
  • 4.3 Allocation of crankshaft bearing shells (classification)
    46
  • Cylinder head, valve gear
    48
  • 1 Cylinder head
    48
  • 1.1 Assembly overview
    48
  • 1.2 Removing and installing cylinder head
    52
  • 1.3 Checking valve timing
    56
  • 1.4 Installing timing chain for intermediate shaft drive and camshaft drive
    58
  • 1.5 Installing camshaft adjuster with timing chain for camshaft drive
    64
  • 1.6 Removing and installing cylinder head cover
    68
  • 1.7 Assembly overview - cover part
    71
  • 1.8 Checking compression
    74
  • 2 Valve gear
    76
  • 2.1 Assembly overview - valve gear
    76
  • 2.2 Removing and installing camshaft control valves
    79
  • 2.3 Removing and installing camshafts
    82
  • 2.4 Renewing valve stem seals
    87
  • 2.5 Checking valve guides
    91
  • 2.6 Reworking valve seats
    91
  • Lubrication
    95
  • 1 Parts of lubrication system
    95
  • 1.1 Engine oil
    95
  • 1.2 Assembly overview
    95
  • 1.3 Assembly overview - dismantling and assembling oil filter housing
    98
  • 1.4 Assembly overview - dismantling and assembling oil pump
    100
  • 1.5 Removing and installing sump
    101
  • 1.6 Checking oil pressure and oil pressure switch
    104
  • Cooling
    108
  • 1 Parts of cooling system
    108
  • 1.1 Assembly overview - radiator
    109
  • 1.2 Assembly overview - removing and installing fan
    110
  • 1.3 Assembly overview - parts of cooling system, body side
    111
  • 1.4 Assembly overview - thermostat housing
    112
  • 1.5 Assembly overview - parts of cooling system, engine side
    113
  • 1.6 Coolant hose schematic diagram
    114
  • 1.7 Draining and filling coolant
    115
  • 1.8 Removing and installing radiator
    118
  • 1.9 Removing and installing coolant pump
    119
  • Fuel supply system
    120
  • 1 Parts of fuel supply system
    120
  • 1.1 Assembly overview - fuel tank with attachments and fuel filter
    120
  • 1.3 Assembly overview - fuel delivery unit, fuel gauge sender and suction jet pump on left side
    124
  • 1.4 Schematic diagram of fuel lines and components in fuel tank
    126
  • 1.5 Safety precautions when working on fuel supply system
    128
  • 1.6 Rules for cleanliness
    128
  • 1.7 Emptying fuel tank
    128
  • 1.8 Removing and installing fuel delivery unit, fuel gauge sender and suction-jet pump, right side
    131
  • 1.9 Removing and installing fuel delivery unit, fuel gauge sender and suction-jet pump, left side
    134
  • 1.10 Removing and installing fuel tank with attachments and fuel filter
    137
  • 1.11 Checking fuel pumps
    139
  • 2 Activated charcoal filter system
    148
  • 2.1 Assembly overview - parts of activated charcoal filter system
    148
  • 2.2 Checking activated charcoal filter system for leaks
    150
  • 3 Checking electronic power control (EPC)
    153
  • Mixture preparation - injection
    155
  • 1 Injection system
    155
  • 1.1 General notes on injection
    155
  • 1.2 Assembly overview - intake manifold
    155
  • 1.3 Assembly overview - fuel rail
    157
  • 1.4 Assembly overview - air filter
    158
  • 1.5 Safety precautions
    158
  • 1.6 Rules for cleanliness
    159
  • 1.7 Technical data
    159
  • 2 Checking components
    161
  • 2.1 Checking injectors
    161
  • 2.2 Checking fuel pressure regulator and holding pressure
    163
  • 3 Engine control unit
    167
  • 3.1 Removing and installing engine control unit
    167
  • 3.2 Reading and erasing engine control unit fault memory
    167
  • Exhaust system
    169
  • 1 Parts of exhaust system
    169
  • 1.1 Assembly overview - exhaust manifold with starter catalytic converters and attachments
    170
  • 1.2 Exhaust pipes with main catalytic converters and silencers with mountings
    172
  • 2 Secondary air system
    176
  • 2.1 Assembly overview - parts of secondary air system
    176
  • 2.2 Checking combination valve
    178
  • Ignition system
    180
  • 1 Ignition system
    180
  • 1.1 Assembly overview - parts of ignition system
    180
  • 1.2 Safety precautions
    182
  • 1.3 Removing and installing ignition coils with output stage
    182
  • 1.4 Test data, spark plugs
    184
Manufacturer's designation 6-cylinder injection engine
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Engine code BKL, BRK
Category Reparaturanleitung

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