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  • Examplepage for repair manual 10-cylinder diesel engine
  • Examplepage for repair manual 2 10-cylinder diesel engine
  • Examplepage for repair manual 3 10-cylinder diesel engine

10-cylinder diesel engine

For Phaeton

Original Volkswagen repair manual


11,18 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.004 KB

125 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Balancer shaft, Sealing flanges, seals and vibration dampers, Valve timing housing, Pistons and conrods, Engine oil, Oil sump, Assembly overview - oil pump and Charge air system with turbocharger. Show more
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Repair manual Phaeton 10-cylinder diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing engine
    2
  • 1.2 Notes on installing
    14
  • 1.3 Specified torques
    14
  • Crankshaft group
    15
  • 1 Dismantling and assembling engine
    15
  • 1.1 Assembly overview - components in the V space
    15
  • 1.2 Assembly overview - gear train assembly
    17
  • 1.3 Removing and installing gear train assembly
    18
  • 1.4 Removing and installing drive plate
    21
  • 2 Balancer shaft
    22
  • 2.1 Assembly overview - balancer shaft
    22
  • 3 Crankshaft
    23
  • 3.1 Assembly overview - crankshaft
    23
  • 3.2 Removing and installing bearing saddle for crankshaft
    24
  • 3.3 Crankshaft dimensions
    26
  • 4 Sealing flanges, seals and vibration dampers
    27
  • 4.1 Assembly overview - front sealing flange and vibration damper
    27
  • 4.2 Renewing crankshaft oil seal, vibration damper end
    28
  • 4.3 Crankshaft oil seal - engine timing end
    29
  • 4.4 Alternator shaft oil seal
    31
  • 5 Valve timing housing
    34
  • 5.1 Assembly overview - valve timing housing
    34
  • 6 Pistons and conrods
    36
  • 6.1 Assembly overview - pistons and conrods
    36
  • 6.2 Checking piston projection at TDC
    37
  • 6.3 Piston and cylinder dimensions
    37
  • 6.4 Piston rings, cylinder bore and piston installation position
    38
  • Cylinder head, valve gear
    40
  • 1 Cylinder head
    40
  • 1.1 Assembly overview - cylinder head
    40
  • 1.2 Removing and installing camshaft compensating gear and drive gear wheel
    42
  • 1.3 Checking valve timing
    47
  • 1.4 Adjusting valve timing
    47
  • 1.5 Removing and installing cylinder heads
    50
  • 1.6 Checking compression
    52
  • 2 Valve gear
    55
  • 2.1 Assembly overview - valve gear
    55
  • 2.2 Reworking valve seats
    58
  • 2.3 Checking valve guides
    59
  • 2.4 Renewing valve stem seals
    59
  • 2.5 Removing and installing camshaft
    61
  • Lubrication
    63
  • 1 Engine oil
    63
  • 1.1 Oil capacities
    63
  • 1.2 Checking engine oil level
    63
  • 2 Oil sump
    64
  • 2.1 Assembly overview - lower part of sump
    64
  • 2.2 Assembly overview - upper part of sump
    65
  • 2.3 Applying sealant
    66
  • 3 Assembly overview - oil filter housing
    67
  • 4 Assembly overview - oil pump
    68
  • 5 Checking oil pressure
    69
  • 5.1 Assembly overview - oil pressure switch
    69
  • 5.2 Check oil pressure in V space and and oil pressure switch
    70
  • 5.3 Checking oil pressure at front of engine
    71
  • 6 Assembly overview - oil supply lines
    72
  • 6.1 Oil supply line for turbocharger of cylinder bank 1
    72
  • 6.2 Oil supply line for turbocharger of cylinder bank 2
    73
  • Cooling
    75
  • 1 Parts of cooling system
    75
  • 1.1 Assembly overview - radiator
    75
  • 1.2 Removing and installing fan support
    76
  • 1.3 Assembly overview - fans
    77
  • 1.4 Parts of cooling system, body side
    78
  • 1.5 Checking cooling system for leaks
    79
  • 1.6 Removing and installing coolant connection
    80
  • 1.7 Assembly overview - thermostat housing
    80
  • 1.8 Parts of cooling system - engine side and at top
    82
  • 1.9 Coolant hose schematic diagram
    83
  • 1.10 Draining and filling coolant
    84
  • 1.11 Removing and installing radiator
    86
  • 1.12 Assembly overview - coolant pump
    87
  • Turbocharging/supercharging
    91
  • 1 Charge air system with turbocharger
    91
  • 1.1 Removing and installing turbocharger with attachments
    91
  • 1.2 Removing and installing parts of charge air cooling
    93
  • 1.3 Rules for cleanliness
    93
  • Mixture preparation - injection
    95
  • 1 Repairing diesel direct injection system
    95
  • 1.1 Safety precautions
    95
  • 1.2 Rules for cleanliness
    96
  • 1.3 Removing and installing intake manifold
    96
  • 1.4 Assembly overview - intake connecting pipe
    97
  • 1.5 Assembly overview - unit injector
    98
  • 1.6 Removing and installing unit injector
    99
  • 1.7 Checking and adjusting position of pump plungers in unit injectors
    101
  • 1.8 Removing and installing O-rings for unit injector
    103
  • 1.9 Assembly overview - air filter
    104
  • 2 Engine control units
    106
  • 2.1 Reading and deleting engine control unit fault memory
    106
  • 2.2 Adapting functions and components
    107
  • 2.3 Removing and installing engine control units
    107
  • Exhaust system
    109
  • 1 Removing and installing parts of exhaust system
    109
  • 1.1 Removing and installing exhaust manifold
    109
  • 1.2 Front exhaust pipe and catalytic converter with attachments
    111
  • 1.3 Silencer with mountings
    112
  • 2 Exhaust gas recirculation system
    114
  • 2.1 Assembly overview - parts of exhaust gas recirculation
    114
  • 2.2 Checking exhaust gas recirculation valve (mechanical)
    115
  • 2.3 Vacuum hose schematic diagram
    116
  • Glow plug system
    118
  • 1 Removing, installing and checking glow plugs
    118
Manufacturer's designation 10-cylinder diesel engine
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Engine code AJS
Category Reparaturanleitung

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