6-speed automatic gearbox 09F, four-wheel drive

Chapter overview

• Technical data
  1
• 1 Gearbox identification
  1
• 1.1 Location of code letters on gearbox
  1
• 2 Notes on the 6-speed automatic gearbox 09F, four-wheel drive
  2
• 2.1 Gearbox
  2
• 2.2 Torque converter
  2
• 2.3 Gear change point variations for grades
  2
• 2.4 Gearbox breathing - odour
  2
• 2.5 Guided fault finding, vehicle self-diagnosis and testing
  2
• 3 Code letters, engine allocations
  3
• 4 Capacities
  4
• 4.1 Planetary gearbox
  4
• 4.2 Front final drive
  4
• 4.3 Transfer box
  4
• 5 General repair notes
  5
• 5.1 Special tools
  5
• 5.2 Gearbox
  5
• 5.3 Electrical components
  6
• 5.4 Mechatronic unit
  6
• 5.5 Seals and sealing rings
  7
• 5.6 Locking devices
  7
• 5.7 Nuts and bolts
  8
• 5.8 Guided fault finding, vehicle self-diagnosis and testing
  8
• 5.9 Emergency release of selector mechanism
  8
• Torque converter
  9
• 1 Torque converter
  9
• 1.1 Secure torque converter to prevent it from falling out
  9
• 1.2 Identification of torque converter
  10
• 1.3 Checking torque converter
  10
• 1.4 Draining torque converter
  10
• 1.5 Removing and installing torque converter oil seal
  11
• 1.6 Installing torque converter
  12
• Controls, housing
  13
• 1 Connecting VAS 5051 and selecting functions
  13
• 2 Repairing selector mechanism
  15
• 2.1 Checking selector mechanism
  15
• 2.2 Removing and installing selector lever handle
  16
• 2.3 Removing and installing selector mechanism
  17
• 2.4 Dismantling and assembling shift mechanism
  22
• 2.5 Checking and adjusting selector lever cable
  23
• 2.6 Adjusting selector lever cable
  24
• 2.7 Removing and installing selector lever cable
  26
• 2.8 Releasing selector lever without electrical current (emergency release)
  29
• 2.9 Renewing oil seal for selector shaft
  30
• 3 Removing and installing gearbox
  32
• 3.1 Removing gearbox
  33
• 3.2 Installing gearbox
  36
• 3.3 Dismantling and assembling left and right gearbox supports
  41
• 3.4 Transporting automatic gearbox
  42
• 4 Checking ATF level and topping up
  45
• 4.1 Checking ATF level
  45
• 4.2 Topping up ATF
  48
• 4.3 Renewing ATF
  48
• 4.4 Filling empty ATF cooler
  50
• 5 Overview - four-wheel drive power train
  52
• 5.1 Position of selector elements
  52
• 6 ATF lines and ATF cooler
  54
• 6.1 Removing and installing ATF pipes
  54
• 6.2 Removing and installing ATF cooler
  57
• 6.3 Removing and installing bracket for ATF cooler
  60
• 6.4 Cleaning ATF lines and ATF cooler
  61
• Gears, control
  63
• 1 Removing and installing oil pan
  63
• 1.1 Removing
  63
• 1.2 Installing
  64
• 2 Removing and installing ATF strainer
  65
• 2.1 Removing
  65
• 2.2 Installing
  65
• 3 Removing and installing mechatronic unit
  67
• 3.1 Removing
  67
• 3.2 Installing
  68
• 4 Removing and installing mechatronic unit wiring harness
  70
• 4.1 Removing
  70
• 4.2 Installing
  71
• Final drive - front differential
  72
• 1 Checking gear oil in front final drive and transfer box
  72
• 2 Renewing oil seals for flange shafts
  74
• 2.1 Renewing left flange shaft oil seal
  74
• 2.2 Renewing oil seal for right flange shaft
  76
• 2.3 Definitions:
  78