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  • Examplepage for repair manual 6-cylinder injection engine (direct injection)
  • Examplepage for repair manual 2 6-cylinder injection engine (direct injection)
  • Examplepage for repair manual 3 6-cylinder injection engine (direct injection)

6-cylinder injection engine (direct injection)

For Phaeton

Original Volkswagen repair manual


19,30 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

13.064 KB

237 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Vacuum system, Injectors, Lambda probe, Intake manifold and Exhaust pipes, silencers. Show more
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Repair manual Phaeton 6-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number/engine data
    1
  • 2 General notes
    2
  • 2.1 Numbering of cylinders
    2
  • 3 Safety information
    3
  • 3.1 Safety precautions during work on fuel system
    3
  • 3.3 Safety precautions when working on cooling system
    4
  • 3.4 Safety precautions when working on ignition system
    4
  • 4 Repair notes
    6
  • 4.1 Rules for cleanliness
    6
  • 4.2 Foreign objects in engine
    6
  • Removing and installing engine
    7
  • 1 Removing and installing engine
    7
  • 1.1 Removing engine
    7
  • 1.2 Securing engine on engine and gearbox support
    19
  • 1.3 Installing engine
    21
  • Crankshaft group
    25
  • 1 Cylinder block (pulley end)
    25
  • 1.1 Assembly overview - cylinder block (pulley end)
    25
  • 1.2 Removing and installing engine bracket
    28
  • 1.3 Removing and installing poly-V belt
    30
  • 1.4 Removing and installing sealing flange on pulley end
    31
  • 2 Cylinder block, gearbox end
    35
  • 2.1 Assembly overview - cylinder block, gearbox end
    35
  • 2.2 Renewing crankshaft oil seal (gearbox end)
    36
  • 2.3 Removing and installing sealing flange on gearbox side
    37
  • 2.4 Removing and installing drive plate
    40
  • 2.5 Removing and installing bracket for ancillaries
    42
  • 3 Crankshaft
    44
  • 3.1 Assembly overview - crankshaft
    44
  • 3.2 Removing and installing sender wheel
    45
  • 3.3 Allocation of main bearing shells
    46
  • 4 Pistons and conrods
    51
  • 4.1 Assembly overview - pistons and conrods
    51
  • 4.2 Checking pistons and cylinder bores
    53
  • 4.3 Removing and installing pistons
    54
  • Cylinder head, valve gear
    60
  • 1 Cylinder head
    60
  • 1.1 Assembly overview - cylinder head
    60
  • 1.2 Assembly overview - vacuum pump
    63
  • 1.3 Removing and installing cylinder head
    63
  • 1.4 Removing and installing cylinder head cover
    71
  • 1.5 Removing and installing vacuum pump
    72
  • 1.6 Checking compression
    75
  • 2 Cover for timing chain
    79
  • 2.1 Assembly overview - cover for timing chain
    79
  • 2.2 Installing timing chain cover seals
    80
  • 2.3 Assembly overview - valve timing housing, engine code CHNA
    81
  • 2.4 Assembly overview - valve timing housing, engine codes CMVA, CPFA
    82
  • 3 Chain drive
    83
  • 3.1 Assembly overview - camshaft timing chains
    83
  • 3.2 Removing and installing camshaft timing chain
    85
  • 3.3 Removing and installing chain drive sprocket for high-pressure pump
    88
  • 3.4 Removing and installing chain drive for oil pump
    89
  • 3.5 Checking valve timing
    99
  • 4 Valve gear
    102
  • 4.1 Assembly overview - valve gear
    102
  • 4.2 Measuring axial play of camshaft
    104
  • 4.3 Removing and installing camshaft control valve
    105
  • 4.4 Removing and installing camshaft
    108
  • 4.5 Camshaft identification
    115
  • 4.6 Removing and installing camshaft adjuster
    115
  • 4.7 Removing and installing valve stem seal
    120
  • 5 Inlet and exhaust valves
    123
  • 5.1 Valve dimensions
    123
  • 5.2 Checking valve guides
    123
  • 5.3 Reworking valve seats
    124
  • Lubrication
    126
  • 1 Sump, oil pump
    126
  • 1.1 Assembly overview - sump/oil pump
    126
  • 1.2 Removing and installing oil sump
    131
  • 1.3 Removing and installing oil pump
    133
  • 1.4 Engine oil:
    143
  • 2 Oil filter, oil pressure switch
    145
  • 2.1 Assembly overview - oil filter housing, oil pressure switch
    145
  • 2.2 Checking oil pressure and oil pressure switch
    147
  • 3 Oil circuit
    150
  • 3.1 Oil spray jets/nozzles
    150
  • Cooling
    151
  • 1 Cooling system/coolant
    151
  • 1.1 Connection diagram - coolant hoses
    151
  • 1.2 Draining and adding coolant
    154
  • 1.3 Checking cooling system for leaks
    157
  • 2 Coolant pump, regulation of cooling system
    158
  • 2.1 Assembly overview - coolant pump, thermostat
    158
  • 2.2 Removing and installing coolant pump
    159
  • 2.3 Removing and installing thermostat
    160
  • 2.4 Checking thermostat
    162
  • 3 Coolant pipes
    163
  • 3.1 Assembly overview - coolant pipes
    163
  • 4 Radiator, radiator fan
    168
  • 4.1 Assembly overview - radiator/radiator fan
    168
  • 4.2 Assembly overview - radiator cowl and radiator fan
    169
  • 4.3 Removing and installing radiator cowl with radiator fan
    169
  • 4.4 Removing and installing radiator fan
    171
  • 4.5 Removing and installing radiator
    172
  • Mixture preparation - injection
    175
  • 1 Vacuum system
    175
  • 1.1 Checking vacuum system
    175
  • 2 Injectors
    178
  • 2.1 Assembly overview - fuel rail with injectors
    178
  • 2.2 Assembly overview - injectors for cylinders 1, 3 and 5
    184
  • 2.3 Assembly overview - injectors for cylinders 2, 4 and 6
    185
  • 2.4 Removing and installing injectors
    185
  • 2.5 Renewing seals on injectors
    188
  • 3 High-pressure pump
    193
  • 3.1 Assembly overview - high-pressure pump
    193
  • 3.2 Removing and installing high-pressure pump
    194
  • 4 Senders and sensors
    198
  • 4.1 Checking fuel pressure sender G247
    198
  • 5 Lambda probe
    201
  • 5.1 Assembly overview - Lambda probe
    201
  • 5.2 Removing and installing Lambda probe
    201
  • 6 Intake manifold
    204
  • 6.1 Assembly overview - intake manifold
    204
  • 6.2 Removing and installing intake manifold upper part
    206
  • 6.3 Removing and installing lower part of intake manifold with fuel rail
    209
  • 7 Air filter
    214
  • 7.1 Assembly overview - air filter housing
    214
  • 8 Engine (motor) control unit
    216
  • 8.1 Removing and installing engine control unit J623
    216
  • Exhaust system
    217
  • 1 Exhaust pipes, silencers
    217
  • 1.1 Assembly overview - silencers
    217
  • 1.2 Aligning exhaust system free of stress
    218
  • 1.3 Separating exhaust pipes, silencers
    218
  • 1.4 Installation position of clamp
    219
  • 2 Exhaust gas cleaning
    220
  • 2.1 Assembly overview - emission control
    220
  • 2.2 Removing and installing starter catalytic converter
    221
  • 3 Exhaust manifold
    223
  • 3.1 Assembly overview - exhaust manifold
    223
  • Ignition system
    224
  • 1 Ignition system
    224
  • 1.1 Assembly overview - ignition system
    224
  • 1.2 Removing and installing ignition coils with output stage
    226
  • 1.3 Removing and installing Hall sender
    228
  • 1.4 Removing and installing engine speed sender G28
    229
  • 1.5 Test data, spark plugs
    230
Manufacturer's designation 6-cylinder injection engine (direct injection)
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Engine code CMVA, CPFA
Category Reparaturanleitung

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