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  • Examplepage for repair manual 12-cylinder injection engine
  • Examplepage for repair manual 2 12-cylinder injection engine
  • Examplepage for repair manual 3 12-cylinder injection engine

12-cylinder injection engine

For Phaeton

Original Volkswagen repair manual


19,94 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.187 KB

246 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder heads, Parts of lubrication system, Electronic power control (EPC), Activated charcoal filter system (vehicles with engine code BAN and BRN) and Checking components. Show more
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Repair manual Phaeton 12-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine number
    1
  • 2 Engine data
    2
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    5
  • 1.2 Securing engine on engine and gearbox support VAS 6095
    15
  • 1.3 Installing engine
    16
  • 1.4 Specified torques
    18
  • 2 Assembly mountings
    19
  • 2.1 Assembly overview - assembly mountings
    19
  • 2.2 Supporting engine in installation position
    20
  • 2.3 Removing and installing engine carrier
    22
  • 2.4 Removing and installing left engine mounting
    24
  • 2.5 Removing and installing right engine mounting
    25
  • 2.6 Removing and installing left engine support
    26
  • 2.7 Removing and installing right engine support
    26
  • Crankshaft group
    28
  • 1 Assembly overview - dismantling and assembling engine
    28
  • 1.1 Removing and installing poly V-belt
    30
  • 2 Removing and installing sealing flange and drive plate
    32
  • 2.1 Renewing crankshaft oil seal, vibration damper end
    34
  • 2.2 Removing and installing drive plate
    35
  • 2.3 Renewing crankshaft oil seal - drive plate side
    37
  • Cylinder head, valve gear
    39
  • 1 Cylinder heads
    39
  • 1.1 Assembly overview - cylinder bank 1
    40
  • 1.2 Assembly overview - cylinder bank 2
    43
  • 1.3 Removing and installing cylinder head cover (cylinder banks 1 and 2)
    45
  • 1.4 Removing and installing cylinder head (cylinder banks 1 and 2)
    47
  • 1.5 Checking compression
    54
  • 2 Chain drive
    57
  • 2.1 Parts of chain drive system - engine codes BAN and BAP
    57
  • 2.2 Parts of chain drive system - engine codes BRN, BRP and BTT
    61
  • 2.3 Adjusting valve timing - engine codes BAN and BAP
    63
  • 2.4 Adjusting valve timing, engine codes BRN, BRP and BTT
    72
  • 3 Valve gear
    82
  • 3.1 Valve gear (cylinder bank 1 and 2) - assembly overview
    82
  • 3.2 Reworking valve seats
    87
  • 3.3 Removing and installing camshaft control valves
    88
  • 3.4 Removing and installing camshafts
    90
  • 3.5 Checking valve guides
    99
  • 3.6 Renewing valve stem seals
    99
  • Lubrication
    102
  • 1 Parts of lubrication system
    102
  • 1.1 Engine oil
    102
  • 1.2 Oil capacities
    103
  • 1.3 Checking engine oil level
    103
  • 1.4 Assembly overview - sump (vehicles with engine codes BAN and BAP)
    104
  • 1.5 Assembly overview - sump (vehicles with engine codes BRN, BRP and BTT)
    107
  • 1.6 Removing and installing lower part of sump
    108
  • 1.7 Removing and installing upper part of sump
    110
  • 1.8 Assembly overview - oil pump
    114
  • 1.9 Removing and installing oil pump
    116
  • 1.10 Assembly overview - oil filter housing (vehicles with engine codes BAN and BAP)
    118
  • 1.12 Checking oil pressure and oil pressure switch
    121
  • Cooling
    123
  • 1 Parts of cooling system
    123
  • 1.1 Assembly overview - radiator
    124
  • 1.2 Assembly overview - fans
    126
  • 1.3 Assembly overview - parts of cooling system, body side
    126
  • 1.4 Assembly overview - cooling system, engine side, top
    127
  • 1.5 Assembly overview - cooling system, engine side, rear and side
    128
  • 1.6 Parts of cooling system engine side, front
    130
  • 1.7 Coolant hose schematic diagram
    131
  • 1.8 Draining and filling coolant
    133
  • 1.9 Removing and installing radiator
    137
  • 1.10 Removing and installing coolant pump
    139
  • 1.11 Checking cooling system for leaks
    141
  • Fuel supply system
    143
  • 1 Parts of fuel supply system
    143
  • 1.1 Safety precautions when working on fuel supply system
    143
  • 1.2 Rules for cleanliness
    144
  • 1.3 Assembly overview - fuel tank with fuel filter
    144
  • 1.4 Assembly overview - right side fuel delivery unit, fuel gauge sender and suction-jet pump
    146
  • 1.5 Assembly overview - left side fuel delivery unit, fuel gauge sender and suction-jet pump
    148
  • 1.6 Schematic diagram of fuel lines and components in fuel tank
    150
  • 1.7 Emptying fuel tank
    152
  • 1.9 Removing and installing fuel delivery unit, fuel gauge sender and suction-jet pump, left side
    158
  • 1.10 Removing and installing fuel tank with attachments and fuel filter
    162
  • 1.11 Checking fuel pumps
    165
  • 2 Electronic power control (EPC)
    174
  • 2.1 Function of EPC system
    174
  • 2.2 Assembly overview - accelerator mechanism
    174
  • 3 Activated charcoal filter system (vehicles with engine code BAN and BRN)
    176
  • 3.1 Function of activated charcoal filter system
    176
  • 3.2 Assembly overview - activated charcoal filter system
    176
  • 3.3 Checking activated charcoal filter system for leaks
    178
  • 4 Activated charcoal filter system (vehicles with engine code BAP and BRP)
    181
  • 4.1 Function of activated charcoal filter system
    181
  • 4.2 Assembly overview - activated charcoal filter system
    182
  • Mixture preparation - injection
    184
  • 1 Injection system
    184
  • 1.1 General notes on injection
    184
  • 1.2 Safety precautions
    185
  • 1.3 Rules for cleanliness
    185
  • 1.7 Assembly overview - fuel rail with injectors
    190
  • 1.8 Assembly overview - air filter
    192
  • 1.9 Technical data
    193
  • 2.1 Removing and installing Lambda probe G39 and Lambda probe 2 G108
    194
  • 2.2 Removing and installing Lambda probe 3 G285 and Lambda probe 4 G286
    197
  • 2.3 Removing and installing Lambda probe after catalytic converter G130
    198
  • 2.4 Removing and installing Lambda probe 2 after catalytic converter G131
    199
  • 4 after catalytic converter G288
    201
  • 3 Checking components
    204
  • 3.1 Checking injectors
    204
  • 3.2 Checking fuel pressure regulator and holding pressure
    206
  • 4 Engine control units
    211
  • 4.1 Removing and installing engine control units
    211
  • Exhaust system
    212
  • 1 Parts of the exhaust system
    212
  • 1.2 Removing and installing starter catalytic converter for exhaust bank 1 of cylinders 1 … 3
    216
  • 1.3 Removing and installing starter catalytic converter for exhaust bank 2 of cylinders 4 … 6
    216
  • 1.4 Removing and installing exhaust manifold for exhaust bank 1 of cylinders 1 … 3
    217
  • 1.5 Removing and installing exhaust manifold for exhaust bank 2 of cylinders 4 … 6
    217
  • 1.7 Removing and installing starter catalytic converter for exhaust bank 3 of cylinders 7 … 9
    221
  • 1.8 Removing and installing starter catalytic converter for exhaust bank 4 of cylinders 10 … 12
    221
  • 1.9 Removing and installing exhaust manifold for exhaust bank 3 of cylinders 7 … 9
    222
  • 1.10 Removing and installing exhaust manifold for exhaust bank 4 of cylinders 10 … 12
    222
  • 1.11 Aligning starter catalytic converter with exhaust pipes
    223
  • 1.12 Assembly overview - silencers with mountings
    224
  • 2 Secondary air system
    227
  • 2.1 Function of the secondary air system
    227
  • 2.2 Assembly overview - secondary air system on body side
    228
  • 2.3 Assembly overview - secondary air system on engine side
    229
  • 2.4 Checking combination valves (vehicles with engine codes BAN and BAP)
    230
  • Ignition system
    232
  • 1 Repairing ignition system
    232
  • 1.1 Assembly overview - ignition system
    232
  • 1.2 Safety precautions
    234
  • 1.3 Test data, spark plugs
    234
  • 1.4 Removing and installing ignition coils with final output stages, engine codes BAN and BAP
    235
Manufacturer's designation 12-cylinder injection engine
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Engine code BAN, BAP, BRN, BRP
Category Reparaturanleitung

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