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General body repairs, exterior

For Phaeton

Original Volkswagen repair manual


20,01 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

8.501 KB

247 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wing, Noise insulation, Bonnet, Lock and release components of bonnet, Rear lid, Sunroof with glass panel, Front bumper cover of vehicles up to 05.2010, Flush bonded windows, Removing and installing wheel housing liner, Exterior mirror and Protective strips. Show more
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Repair manual Phaeton General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Tools
    1
  • 1.2 Fitting locations of adaptive cruise control senders
    1
  • 1.3 Assembly overview - lock carrier, service position
    2
  • 1.4 Service position
    4
  • 1.5 Assembly overview - lock carrier with attachments
    6
  • 1.6 Removing and installing lock carrier with add-on parts
    6
  • 1.7 Assembly overview - lock carrier attaching parts
    9
  • 1.8 Installation instructions for longitudinal members
    10
  • 1.9 Installation instructions for vehicles with adaptive cruise control
    10
  • 1.10 Removing and installing ACC senders
    11
  • 2 Wing
    13
  • 2.1 Tools
    13
  • 2.2 Assembly overview - front wing
    13
  • 2.3 Removing and installing front wing
    15
  • 2.4 Front wing - bolting sequence
    17
  • 3 Noise insulation
    18
  • 3.1 Tools
    18
  • 3.2 Assembly overview - noise insulation in vehicles up to 05.2010
    18
  • 3.3 Assembly overview - noise insulation in vehicles up to 06.2010
    19
  • Bonnet, rear lid
    20
  • 1 Contact corrosion!
    20
  • 2 Bonnet
    21
  • 2.1 Tools
    21
  • 2.2 Assembly overview - bonnet of vehicles up to 05.2010
    21
  • 2.3 Assembly overview - bonnet of vehicles up to 06.2010
    23
  • 2.4 Removing gas strut
    24
  • 2.5 Service position for bonnet
    24
  • 2.6 Removing and installing insulation of vehicles up to 05.2010
    25
  • 2.7 Removing and installing insulation of vehicles up to 06.2010
    25
  • 3 Lock and release components of bonnet
    28
  • 3.3 Removing and installing bonnet lock
    29
  • 3.4 Adjusting bonnet and bonnet lock
    33
  • 3.5 Detaching Bowden cable
    35
  • 3.6 Removing and installing release lever
    35
  • 4 Rear lid
    38
  • 4.1 Tools
    38
  • 4.2 Assembly overview - aluminium hinge and hydraulic unit
    39
  • 4.3 Removing and installing hydraulic unit
    40
  • 4.4 Assembly overview - steel hinge
    41
  • 4.5 Removing gas strut
    42
  • 4.6 Releasing gas from gas strut
    42
  • 4.7 Adjusting rear lid
    42
  • 4.8 Basic adjustment of rear lid
    42
  • 4.9 Adjusting striker plate with lock cover removed
    44
  • 4.10 Adjusting striker plate with lock cover installed
    44
  • 4.11 Adjusting dampers
    45
  • 5 Lock parts with servo rear lid opener
    46
  • 5.1 Assembly overview - lock parts with servo rear lid opener
    46
  • 5.2 Removing and installing lock cylinder carrier
    47
  • 5.3 Removing and installing lid lock
    48
  • 6 Lock parts with basic rear lid opener
    49
  • 6.1 Assembly overview - lock parts with basic rear lid opener
    49
  • 6.2 Removing and installing lock cylinder carrier
    50
  • 6.3 Removing and installing lid lock
    51
  • 7 Tank flap unit
    52
  • 7.1 Tools
    52
  • 7.2 Removing and installing tank flap unit
    52
  • Front doors, door components, central locking
    54
  • 1 Contact corrosion!
    54
  • 2 Front door
    55
  • 2.1 Tools
    55
  • 2.2 Assembly overview - front door
    56
  • 2.3 Removing and installing door
    58
  • 2.4 Adjusting door
    59
  • 2.5 Adjusting striker pin
    59
  • 2.6 Assembly overview - door handle and door lock
    60
  • 2.7 Removing and installing lock cylinder housing
    61
  • 2.8 Removing and installing door handle
    63
  • 2.9 Door handle with (Keyless Entry) cable routing
    65
  • 2.10 Removing and installing door lock
    65
  • 2.11 Assembly overview - door power latching motor (V 278)
    69
  • 2.12 Door seals
    70
  • 2.13 Removing and installing door inner seal
    71
  • 2.14 Removing and installing door outer seal
    71
  • 2.15 Door insulation
    73
  • 2.16 Removing and installing insulation
    74
  • 2.17 Adapting ignition keys to remote control
    75
  • 2.18 Removing and installing batteries for folding main key with remote control system
    75
  • Rear doors, door components
    81
  • 1 Contact corrosion!
    81
  • 2 Rear door
    82
  • 2.1 Tools
    82
  • 2.2 Assembly overview - rear door
    83
  • 2.3 Removing and installing door
    84
  • 2.4 Adjusting door
    85
  • 2.5 Adjusting striker pin
    86
  • 2.6 Assembly overview - door handle and door lock
    86
  • 2.7 Removing and installing door handle
    88
  • 2.8 Door handle with (Keyless Entry) cable routing
    90
  • 2.9 Removing and installing door lock
    91
  • 2.10 Assembly overview - door power latching motor (V 278)
    95
  • 2.11 Door seals
    96
  • 2.12 Removing and installing door inner seal
    97
  • 2.13 Removing and installing door outer seal
    97
  • 2.14 Door insulation
    99
  • 2.15 Installing insulation
    100
  • Sunroof
    101
  • 1 Sunroof with glass panel
    101
  • 1.1 Tools
    101
  • 1.2 Function
    101
  • 1.3 Assembly overview
    102
  • 1.4 Removing sliding/tilting sunroof glass panel
    104
  • 1.5 Installing sliding/tilting sunroof glass panel
    104
  • 1.6 Adjusting height of sliding/tilting sunroof glass panel
    105
  • 1.7 Checking parallel running of glass panel
    106
  • 1.8 Adjusting parallel running of glass panel
    106
  • 1.9 Renewing panel seal
    107
  • 1.10 Removing and installing wind deflector
    107
  • 1.11 Adjusting wind deflector
    108
  • 1.12 Removing and installing sliding headliner
    108
  • 1.13 Adjusting parallel running of sliding headliner
    109
  • 1.14 Removing and installing sliding/tilting sunroof drive
    110
  • 1.15 Adjusting drive for sliding/tilting sunroof (zero position)
    111
  • 1.16 Removing and installing drive for sliding headliner
    112
  • 1.17 Removing and installing wind deflector drive
    113
  • 1.18 Removing and installing sliding/tilting sunroof automatic preselector
    114
  • 1.19 Removing switches for sunroof roller blind
    116
  • 1.20 Removing and installing carrier unit
    117
  • 1.21 Operating without current
    119
  • 1.22 Cleaning water drain hoses
    119
  • 1.23 Adapting components of sliding/tilting sunroof
    121
  • 1.24 Coding sliding/tilting sunroof
    122
  • 2 Remove sliding/tilting sunroof with solar panel
    123
  • 2.1 Tools
    123
  • 2.2 Function
    123
  • 2.3 Assembly overview
    124
  • 2.4 Removing sliding/tilting sunroof solar panel
    126
  • 2.5 Installing sliding/tilting sunroof solar panel
    126
  • 2.6 Adjusting sliding/tilting sunroof solar panel height
    127
  • 2.7 Checking parallel running of solar panel
    128
  • 2.8 Adjusting parallel running of solar panel
    128
  • 2.9 Renewing panel seal
    129
  • 2.10 Removing and installing wind deflector
    129
  • 2.11 Adjusting wind deflector
    130
  • 2.12 Removing and installing solar panel trim
    130
  • 2.13 Removing and installing sliding/tilting sunroof drive
    131
  • 2.14 Adjusting drive for sliding/tilting sunroof (zero position)
    132
  • 2.15 Removing and installing wind deflector drive
    132
  • 2.16 Removing and installing sliding/tilting sunroof automatic preselector
    134
  • 2.17 Removing and installing DC-DC converter
    135
  • 2.18 Removing solar contact
    135
  • 2.19 Removing and installing carrier unit
    136
  • 2.20 Operating without current
    138
  • 2.21 Cleaning water drain hoses
    138
  • 2.22 Adapting components of sliding/tilting sunroof
    140
  • 2.23 Coding sliding/tilting sunroof
    141
  • Bumpers
    142
  • 1 Front bumper cover of vehicles up to 05.2010
    142
  • 1.1 Repairing front bumper cover
    142
  • 1.2 Tools
    142
  • 1.3 Assembly overview - front bumper cover
    142
  • 1.4 Removing and installing front bumper cover
    143
  • 1.5 Front bumper cover add-on parts
    146
  • 1.6 Front bumper cover substructure parts
    147
  • 1.7 Installation notes for ACC sensor on right G259 / left -G 258-
    148
  • 1.8 Removing and installing adaptive cruise control sensor -ACC-
    148
  • 1.9 Removing and installing bumper cover insert
    149
  • 1.10 Assembling bumper cover insert
    150
  • 2 Front bumper cover of vehicles from 06.2010
    152
  • 2.1 Repairing front bumper cover
    152
  • 2.2 Tools
    152
  • 2.3 Assembly overview - front bumper cover
    152
  • 2.4 Removing and installing front bumper cover
    153
  • 2.5 Front bumper cover add-on parts
    156
  • 2.6 Front bumper cover substructure parts
    157
  • 3 Rear bumper cover
    158
  • 3.1 Repairing bumper cover
    158
  • 3.2 Tools
    158
  • 3.3 Assembly overview - rear bumper cover
    158
  • 3.4 Removing and installing rear bumper cover
    160
  • 3.5 Rear bumper cover add-on parts
    162
  • 3.6 Rear bumper cover substructure parts
    163
  • 3.7 Assembly overview - towing bracket
    163
  • Glazing
    165
  • 1 Flush bonded windows
    165
  • 1.1 Tools
    165
  • 1.2 Materials
    167
  • 1.3 Repairing windscreen
    167
  • 1.4 Assembly overview - windscreen
    167
  • 1.5 Removing and installing plenum chamber cover
    169
  • 1.6 Removing windscreen
    174
  • 1.7 Installing windscreen
    175
  • 1.9 Assembly overview - rear window
    176
  • 1.10 Removing undamaged rear window
    178
  • 1.11 Installing rear window
    179
  • 1.12 Preparing a removed windscreen for glazing
    179
  • 1.13 Preparing new window for glazing
    180
  • 1.14 Preparing body flange for glazing
    181
  • 1.15 Installation instructions
    181
  • 1.16 Minimum curing period
    182
  • 1.17 Touching up paint damage
    182
  • 1.18 Cleaning off excess adhesive sealing material
    182
  • 2 Front door windows
    184
  • 2.1 Assembly overview - front door window
    184
  • 2.2 Removing and installing door window
    185
  • 2.3 Removing and installing electric window regulator
    186
  • 2.4 Removing and installing assembly carrier
    187
  • 2.5 Removing and installing window slot seal
    192
  • 2.6 Removing and installing trim
    192
  • 3 Rear door windows
    194
  • 3.1 Assembly overview - rear door window
    194
  • 3.2 Removing and installing door window
    195
  • 3.3 Removing and installing electric window regulator
    196
  • 3.4 Removing and installing assembly carrier
    197
  • 3.5 Removing and installing window channel
    201
  • 3.6 Removing and installing window slot seal
    203
  • 3.7 Removing and installing trim
    203
  • Exterior equipment
    205
  • 1 Removing and installing wheel housing liner
    205
  • 1.1 Front wheel housing liner
    205
  • 1.2 Rear wheel housing liner
    206
  • 2 Exterior mirror
    207
  • 2.1 Tools
    207
  • 2.2 Assembly overview - rear-view mirror
    207
  • 2.3 Removing and installing mirror glass
    208
  • 2.4 Removing and installing mirror housing
    208
  • 2.5 Removing and installing side turn signal repeaters
    209
  • 2.6 Removing and installing entry light
    210
  • 2.7 Removing and installing warning lamp for lane change assist
    210
  • 2.8 Assembly overview - rear-view mirror
    211
  • 2.9 Removing and installing rear-view mirror
    212
  • 2.10 Removing and installing cap
    212
  • 3 Radiator grille of vehicles up to 05.2010
    214
  • 3.1 Assembly overview - radiator grille
    214
  • 3.2 Removing and installing radiator grille
    214
  • 4 Radiator grille of vehicles from 06.2010
    216
  • 4.1 Assembly overview - radiator grille
    216
  • 4.2 Removing and installing radiator grille
    217
  • 4.4 Removing and installing VW emblem on vehicles with adaptive cruise control
    222
  • 5 Roof mouldings
    225
  • 5.1 Assembly overview - roof strip
    225
  • 5.2 Removing and installing securing clips for roof moulding
    226
  • 5.3 Assembly overview - drip channel
    226
  • 5.4 Assembly overview - water deflector
    228
  • 6 Protective strips
    229
  • 6.1 Assembly overview - protective moulding
    229
  • 6.2 Renewing protective side strips
    230
  • 6.3 Assembly overview - trim strips on wing and side panel
    231
  • 6.4 Renewing trim strip insert
    231
  • 6.5 Assembly overview - cover strips
    232
  • 7 Sill trim
    233
  • 7.1 Assembly overview - sill protective strip
    233
  • 7.2 Assembly overview - sill panel mouldings
    234
  • 7.3 Renewing sill panel moulding
    235
  • 8 Lettering
    236
  • 8.1 Tools
    236
  • 8.2 Installation instructions for lettering and emblems
    236
  • 8.3 Rear lettering - dimensions
    236
  • 8.4 Dimensions of Volkswagen R GmbH emblem
    238
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Category Reparaturanleitung

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