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  • Examplepage for repair manual Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual 2 Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual 3 Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual 2 Running gear, Axles, Steering, Front and four wheel drive
  • Examplepage for repair manual 3 Running gear, Axles, Steering, Front and four wheel drive

Running gear, Axles, Steering, Front and four wheel drive

For Phaeton

Original Volkswagen repair manual


22,81 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

9.321 KB

287 Sites

Detailed technical data

Immediately readable

This repair manual contains: Appraisal of accident vehicles, Repairing front wheel suspension, Assembly overview B - Subframe, lower suspension link and anti-roll bar, Overview - drive shafts, Jacking mode, Wheel alignment, Instructions for changing or fitting wheels, Automatic Distance Control (ADC), Front camera for driver assistance system R242 and Vane pump. Show more
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Repair manual Phaeton Running gear, Axles, Steering, Front and four wheel drive PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Checklist for evaluating running gear of accident vehicles
    1
  • 2 General information
    3
  • Front suspension
    4
  • 1 Appraisal of accident vehicles
    4
  • 2 Repairing front wheel suspension
    5
  • 2.1 Overview - front axle
    5
  • 2.2 Raising wheel suspension to unladen position
    6
  • 3.1 Removing and installing air suspension strut
    10
  • 3.2 Charging air suspension strut
    14
  • 3.3 Removing and installing mounting bracket
    16
  • 3.4 Removing and installing upper suspension links
    17
  • 3.5 Renewing bonded rubber bushings for upper suspension links
    19
  • 3.6 Removing and installing wheel bearing housing
    20
  • 3.7 Assembly overview of wheel suspension up to model year 2007
    23
  • 3.8 Assembly overview of wheel suspension up to model year 2008
    24
  • 3.9 Removing and installing wheel bearing unit up to model year 2007
    25
  • 3.10 Removing and installing wheel bearing unit from model year 2008
    28
  • 4 Assembly overview B - Subframe, lower suspension link and anti-roll bar
    30
  • 4.1 Removing and installing subframe
    32
  • 4.2 Renewing front bonded rubber bushes in subframe
    34
  • 4.3 Renewing rear bonded rubber bushes in subframe
    37
  • 4.4 Renewing rear hydraulic bonded rubber bushes in subframe
    40
  • 4.5 Removing and installing anti-roll bar
    43
  • 4.6 Removing and installing track control link
    45
  • 4.7 Renewing outer bush for track control link
    48
  • 4.8 Renewing inner bush for track control link
    49
  • 4.9 Removing and installing guide link
    51
  • 4.10 Renewing guide link bushes
    52
  • 5 Overview - drive shafts
    57
  • 5.1 Heat shields for drive shafts
    57
  • 5.2 Removing and installing drive shafts
    60
  • 6 I: Assembly overview: drive shaft with triple roller joint AAR 2900
    62
  • 6.1 Dismantling and assembling triple roller joint AAR 2900
    64
  • 6.2 Checking outer constant velocity joint
    70
  • 7 II: Assembly overview: drive shaft with triple roller joint AAR 3300i
    72
  • 7.1 Dismantling and assembling triple roller joint AAR 3300i
    73
  • 7.2 Repairing outer constant velocity joint
    79
  • Rear suspension
    80
  • 1 Appraisal of accident vehicles
    80
  • 2 Repairing rear axle, front and four-wheel drive
    81
  • 3 I: Assembly overview: subframe
    82
  • 3.1 Removing and installing subframe
    84
  • 3.2 Renewing front bonded rubber bushes in subframe
    86
  • 3.3 Renewing rear bonded rubber bushes in subframe
    88
  • 4 II: Assembly overview: Suspension link, track rod, air suspension strut
    92
  • 4.1 Removing and installing air suspension strut
    94
  • 4.2 Charging air suspension strut
    96
  • 4.3 Removing and installing anti-roll bar
    98
  • 4.4 Removing and installing upper links
    100
  • 4.5 Removing and installing track rod
    103
  • 4.6 Removing and installing coupling rod for anti-roll bar to lower suspension link
    104
  • 4.7 Removing and installing coupling rod for track rod to lower suspension link
    105
  • 4.8 Removing and installing lower suspension link
    106
  • 5 III: Assembly overview: wheel bearing
    111
  • 5.1 Removing and installing wheel bearing housing
    112
  • 5.2 Removing and installing wheel bearing unit
    115
  • 5.3 Renewing wheel bearing up to model year 2007
    118
  • 5.4 Installing wheel bearing housing bonded rubber bush
    122
  • 6 IV: Assembly overview: Drive shaft
    124
  • 6.1 Removing and installing jointed shaft
    125
  • 7 Repairing drive shafts
    130
  • 7.1 Repairing inner constant velocity joint
    131
  • 7.2 Checking inner constant velocity joint
    135
  • 7.3 Repairing outer constant velocity joint
    137
  • 7.4 Checking outer constant velocity joint
    138
  • Self-levelling suspension
    140
  • 1 Appraisal of accident vehicles
    140
  • 2 Jacking mode
    141
  • 3 Repairing self-levelling suspension
    142
  • 3.1 Fault finding, air suspension strut and self-levelling suspension
    142
  • 3.2 Self-levelling suspension components and fitting locations
    144
  • 3.3 Removing and installing adaptive suspension control unit J197
    146
  • 3.4 Removing and installing front vehicle level senders G78 G289
    147
  • 3.5 Removing and installing front wheel acceleration senders G337 G338
    148
  • 3.6 Removing and installing front body acceleration senders G341 G342
    149
  • 3.7 Removing and installing rear vehicle level senders G76 G77
    149
  • 3.8 Removing and installing rear wheel acceleration senders G339 G340
    150
  • 3.9 Removing and installing rear body acceleration sender G343
    151
  • 3.10 Repairing air line
    152
  • 3.11 Assembly overview: air supply unit with solenoid valve block
    152
  • 3.12 Removing and installing air supply unit
    153
  • 3.13 Identification of pipes on solenoid valve block
    155
  • 3.14 Removing and installing solenoid valve block
    155
  • 3.15 Basic settings for self-levelling suspension
    156
  • 3.16 Measuring ride height
    157
  • Wheels, tyres, vehicle geometry
    158
  • 1 Appraisal of accident vehicles
    158
  • 2 Torque settings for wheel bolts and tyre assembly
    159
  • 2.1 Specified torque for wheel bolts
    159
  • 3 Fitting wheel and tyre
    160
  • 3.1 General information
    160
  • 3.2 Fittings instructions
    160
  • 4 Removing and fitting tyres (wheels with tyre pressure monitoring)
    162
  • 4.2 Wheel change
    162
  • 4.3 Pressing tyre off wheel rim
    163
  • 4.4 Removing tyre from wheel
    164
  • 4.5 Fitting tyre to wheel rim
    164
  • 5 Wheel alignment
    166
  • 5.1 General notes on wheel alignment
    166
  • 5.2 Models with electronic stabilisation program
    167
  • 5.3 Vehicle data sticker
    167
  • 5.4 Test prerequisites:
    168
  • 5.5 Test preparations
    168
  • 5.6 Wheel runout compensation
    169
  • 5.7 Overview - wheel alignment procedure
    169
  • 5.8 Wheel alignment specifications
    170
  • 5.9 Averaging front axle camber
    171
  • 5.10 Adjusting camber on rear axle
    172
  • 5.11 Adjusting toe at rear axle
    173
  • 5.12 Adjusting toe-in curve at front wheels
    173
  • 5.13 Raising vehicle
    174
  • 5.14 Adjusting toe constant “S”
    174
  • 5.15 Adjusting front axle toe
    175
  • 6 Fitting suspension blocks
    176
  • 6.1 Fitting suspension blocks to front axle
    176
  • 6.2 Fitting suspension blocks to rear axle
    177
  • 7 Setting tyre pressure control when stationary, generation 1
    178
  • 7.1 Removing and installing tyre pressure sensor and metal valve
    178
  • 7.2 Removing and installing tyre pressure sensor
    179
  • 7.3 Storing current tyre inflation pressure
    180
  • 8 Repairing tyre pressure monitor, 2nd generation
    181
  • 8.1 Component overview - tyre pressure monitor
    181
  • 8.2 Assembly overview - tyre pressure sensor, version 1
    182
  • 8.3 Assembly overview - tyre pressure sensor, version 2
    183
  • 8.4 Removing and installing tyre pressure sensor, version 1
    183
  • 8.5 Removing and installing tyre pressure sensor, version 2
    184
  • 8.6 Removing and installing metal valve
    185
  • 8.7 Removing and installing tyre pressure monitor sender unit in front left wheel housing G431
    186
  • 8.8 Removing and installing tyre pressure monitor sender unit in front right wheel housing G432
    187
  • 8.9 Removing and installing tyre pressure monitor sender unit in rear left wheel housing G433
    188
  • 8.10 Removing and installing tyre pressure monitor sender unit in rear right wheel housing G434
    189
  • 8.11 Removing and installing tyre pressure monitor aerial R207
    190
  • 8.12 Removing and installing tyre pressure monitor control unit J502
    191
  • 9 Wheels, tyres
    192
  • 9.1 Models with breakdown set
    192
  • 9.2 Tyre sealant
    192
  • 9.3 Removing a tyre
    192
  • 9.4 Fitting a new tyre
    193
  • 9.5 Tyre sealant disposal
    193
  • 10 Instructions for changing or fitting wheels
    194
  • 10.1 Fitting wheels
    195
  • 11 Protecting wheel centring seat against corrosion
    196
  • 12 Rough running due to wheels/tyres - causes and rectification
    197
  • 12.1 Causes of rough running
    197
  • 12.2 Balancing wheels
    197
  • 12.3 Conducting a road test before balancing wheels
    197
  • 12.4 Balancing wheels on stationary wheel balancing machine
    198
  • 12.5 Vibration control system VAS 6230 A
    201
  • 12.6 Finish balancer
    201
  • 12.7 Radial and lateral runout of wheels and tyres
    202
  • 12.9 Checking radial and lateral runout on wheel rim
    203
  • 12.10 Matching
    204
  • 12.11 Flat spots caused by storage or handling
    205
  • 13 Automatic Distance Control (ADC)
    207
  • 13.1 General information on ADC
    207
  • 13.2 Adjustment procedure
    207
  • 14 Adaptive Cruise Control (ACC)
    211
  • 14.1 General information on ACC calibration
    211
  • 14.2 ACC calibration during vehicle alignment
    211
  • 14.3 ACC calibration without prior vehicle alignment
    213
  • 15 Front camera for driver assistance system R242
    216
  • 15.1 Adjusting the front camera for driver assistance system R242
    216
  • Steering
    224
  • 1 Appraisal of accident vehicles
    224
  • 2 Steering column
    225
  • 2.1 Removing and installing steering column
    225
  • 3 Assembly overview - steering box
    228
  • 3.1 Removing and installing power steering, models with V6 petrol engine
    229
  • 3.2 Removing and installing power steering, models with V6 diesel engine
    232
  • 3.3 Removing and installing power steering, models with V8 petrol engine
    235
  • 3.4 Removing and installing power steering, models with V10 diesel engine
    238
  • 3.5 Removing and installing power steering, models with W12 petrol engine
    241
  • 4 Repairing power steering
    245
  • 4.1 Removing and installing track rods
    245
  • 5 Vane pump
    248
  • 5.1 Checking vane pump delivery pressure, V6 petrol engine
    248
  • 5.2 Assembly overview - vane pump, V6 petrol engine
    251
  • 5.3 Removing and installing vane pump, V6 petrol engine
    252
  • 5.4 Checking vane pump delivery pressure, V6 diesel engine
    254
  • 5.5 Assembly overview - vane pump, V6 diesel engine
    257
  • 5.6 Removing and installing vane pump, V6 diesel engine
    258
  • 5.7 Checking vane pump delivery pressure, V8 petrol engine
    261
  • 5.8 Assembly overview - vane pump, V8 petrol engine
    263
  • 5.9 Removing and installing vane pump, V8 petrol engine
    264
  • 5.10 Checking vane pump delivery pressure, V10 diesel engine
    267
  • 5.11 Assembly overview - vane pump, V10 diesel engine
    269
  • 5.12 Removing and installing vane pump, V10 diesel engine
    270
  • 5.13 Checking vane pump delivery pressure, W12 petrol engine
    272
  • 5.14 Assembly overview - vane pump, W12 petrol engine
    275
  • 5.15 Removing and installing vane pump, W12 petrol engine
    275
  • 5.16 Checking power steering fluid level
    279
  • 5.17 Bleeding steering system
    280
  • 5.18 Checking steering system for leaks
    281
Manufacturer's designation Running gear, Axles, Steering, Front and four wheel drive
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Category Reparaturanleitung

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