6-speed manual gearbox 01E, 0A1

Chapter overview

• Technical data
  1
• 1 Gearbox identification
  1
• 1.1 Location on gearbox
  1
• 1.2 Identification code, assembly allocation, ratios, capacities
  2
• 2 Overview - power transmission
  3
• 2.1 Designation
  3
• 3 Calculating overall gear ratio “i”
  5
• 4 General repair instructions
  6
• 4.1 Components
  6
• Clutch
  9
• 1 Repairing clutch mechanism
  9
• 1.1 Assembly overview - pedal cluster
  10
• 1.2 Removing and installing over-centre spring
  11
• 1.3 Removing and installing clutch pedal
  12
• 1.4 Removing and installing mounting bracket
  15
• 1.5 Assembly overview - hydraulic system
  18
• 1.6 Removing and installing master cylinder
  21
• 1.7 Bleeding clutch system
  23
• 2 Repairing clutch release mechanism
  25
• 2.1 Removing and installing slave cylinder
  28
• 3 Repairing clutch
  30
• 3.1 Resetting adjusting ring of self-adjusting pressure plate
  32
• Controls, housing
  35
• 1 Repairing selector mechanism
  35
• 1.1 Installation position of selector mechanism
  35
• 1.2 Removing and installing selector lever knob and cover
  38
• 1.3 Repairing selector lever and selector lever housing
  39
• 1.4 Assembly overview - removing and installing selector cables
  41
• 1.5 Removing and installing selector mechanism
  42
• 1.6 Removing and installing cable locking devices
  45
• 1.7 Adjusting selector mechanism
  46
• 1.8 Additional adjustment of selector mechanism
  49
• 2 Removing and installing gearbox
  52
• 2.1 Removing gearbox
  53
• 2.2 Transporting gearbox
  58
• 2.3 Installing gearbox
  58
• 3 Checking gear oil
  66
• 4 Dismantling and assembling gearbox
  67
• 4.1 Assembly overview
  67
• 4.2 Removing and installing manual gearbox and end cover
  68
• 4.3 Removing and installing 5th and 6th gear
  69
• 4.5 Assembly sequence
  72
• 5 Repairing end cover
  89
• 6 Repairing bearing plate
  96
• 6.1 Redetermining shim S4
  100
• 7 Repairing gearbox housing
  103
• 7.1 Renewing selector shaft oil seal with gearbox removed but not dismantled
  110
• 7.2 Dismantling and assembling selector shaft complete
  112
• Gears, shafts
  115
• 1 Dismantling and assembling input shaft
  115
• 2 Dismantling and assembling pinion shaft
  121
• Final drive - differential
  131
• 1 Renewing oil seals for flange shafts
  131
• 2 Differential
  133
• 2.1 Removing and installing differential
  133
• 2.2 Dismantling and assembling differential
  134
• 3 Adjusting pinion shaft and crown wheel
  143
• 3.1 Adjustment and marking of drive pinion sets
  143
• 3.2 Position of shims
  144
• 3.3 Adjustment overview
  144
• 3.4 Recommended sequence for new adjustment pinion drive set
  145
• 3.5 Adjusting pinion shaft
  145
• 3.6 Adjusting crown wheel
  150