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  • Examplepage for repair manual 6-cylinder diesel engine (3.0 l engine, common rail)
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  • Examplepage for repair manual 3 6-cylinder diesel engine (3.0 l engine, common rail)
  • Examplepage for repair manual 6-cylinder diesel engine (3.0 l engine, common rail)
  • Examplepage for repair manual 2 6-cylinder diesel engine (3.0 l engine, common rail)
  • Examplepage for repair manual 3 6-cylinder diesel engine (3.0 l engine, common rail)

6-cylinder diesel engine (3.0 l engine, common rail)

For Phaeton

Original Volkswagen repair manual


25,58 €7% VAT incl.

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Language: English

Digital PDF file

10.116 KB

328 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Chain drive (engine codes CARA, CEXA, CEXB), Pistons and conrods, Cylinder head, Engine oil, Oil cooler, pressure control valve and oil filter housing, Charge air system with turbocharger and Diesel direct injection system. Show more
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Repair manual Phaeton 6-cylinder diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    3
  • 1.2 Notes on installing
    15
  • 1.3 Specified torques
    16
  • 1.4 Front engine mounting
    16
  • Crankshaft group
    18
  • 1 Dismantling and assembling engine
    18
  • 1.1 Assembly overview - poly V-belt drive
    20
  • 1.2 Removing and installing poly V-belt
    23
  • 1.3 Renewing crankshaft oil seal - belt pulley end
    24
  • 1.4 Removing and installing front sealing flange
    26
  • 1.5 Assembly overview - drive plate/dual-mass flywheel
    29
  • 1.6 Removing and installing dual-mass flywheel
    30
  • 1.7 Extracting and driving in needle roller bearing for dual-mass flywheel
    31
  • 1.8 Removing and installing drive plate
    32
  • 1.9 Renewing crankshaft oil seal on timing chain end
    33
  • 1.10 Assembly overview - timing chain covers
    35
  • 1.11 Removing and installing timing chain covers
    36
  • 1.12 Assembly overview - balancer shaft
    43
  • 1.13 Removing and installing balancer shaft
    44
  • 2 Chain drive (engine code BMK)
    47
  • 2.1 Assembly overview - drive chain for valve gear
    47
  • 2.2 Removing and installing drive chain for valve gear
    48
  • 2.3 Assembly overview - chain for balancer shaft and oil pump
    49
  • 2.4 Removing and installing chain for balancer shaft and oil pump
    51
  • 3 Chain drive (engine codes CARA, CEXA, CEXB)
    55
  • 3.1 Assembly overview - drive chain for valve gear
    55
  • 3.2 Removing and installing drive chain for valve gear
    56
  • 3.3 Assembly overview - chain for balancer shaft and oil pump
    57
  • 3.4 Removing and installing chain for balancer shaft and oil pump
    59
  • 4 Removing and installing crankshaft
    63
  • 4.1 Assembly overview - crankshaft
    63
  • 4.2 Crankshaft dimensions
    65
  • 4.3 Measuring axial clearance
    65
  • 4.4 Measuring radial clearance
    66
  • 5 Pistons and conrods
    67
  • 5.1 Assembly overview - pistons and conrods
    67
  • 5.2 Checking piston projection at TDC
    70
  • 5.3 Piston and cylinder dimensions
    71
  • 5.4 Checking radial clearance of conrods
    71
  • Cylinder head, valve gear
    72
  • 1 Cylinder head
    72
  • 1.1 Assembly overview - cylinder head
    72
  • 1.2 Assembly overview - cylinder head cover
    75
  • 1.3 Removing and installing cylinder head cover
    78
  • 1.4 Removing and installing cylinder head
    84
  • 1.5 Checking compression
    91
  • 1.6 Assembly overview - vacuum pump
    93
  • 2 Valve gear
    95
  • 2.1 Assembly overview - valve gear
    95
  • 2.2 Checking axial clearance of camshafts
    96
  • 2.3 Renewing camshaft oil seal
    97
  • 2.4 Removing and installing camshafts
    100
  • 2.5 Renewing valve stem seals
    104
  • 2.6 Checking hydraulic valve compensation elements
    108
  • 2.7 Valve dimensions
    110
  • 2.8 Checking valve guides
    110
  • 3 Chain drive for camshafts
    112
  • 3.1 Camshaft timing chains (engine code BMK)
    112
  • 3.2 Camshaft timing chains (engine codes CARA, CEXA, CEXB)
    131
  • Lubrication
    151
  • 1 Engine oil
    151
  • 1.1 Oil capacities
    151
  • 1.2 Checking engine oil level
    151
  • 2 Parts of lubrication system
    152
  • 2.1 Assembly overview - oil pump, lower part of sump
    152
  • 2.2 Removing and installing lower part of sump
    153
  • 2.3 Removing and installing oil pump
    155
  • 2.4 Assembly overview - upper part of sump
    156
  • 2.5 Removing and installing upper part of sump
    157
  • 3 Oil cooler, pressure control valve and oil filter housing
    161
  • 3.1 Assembly overview - oil cooler, pressure control valve, and oil filter housing
    161
  • 3.2 Removing and installing oil cooler
    162
  • 3.3 Removing and installing oil filter housing
    163
  • 3.7 Checking oil pressure and oil pressure switch
    167
  • Cooling
    170
  • 1 Parts of cooling system
    170
  • 1.1 Assembly overview - radiator
    170
  • 1.2 Removing and installing fan support
    171
  • 1.3 Assembly overview - fans
    172
  • 1.4 Checking cooling system for leaks
    173
  • 1.5 Draining and filling coolant
    173
  • 1.6 Assembly overview - coolant pump and thermostat
    177
  • 1.7 Removing and installing coolant pump
    177
  • 1.8 Removing and installing continued coolant circulation pump V51
    178
  • 1.9 Removing and installing hose connection with thermostat
    179
  • 1.10 Assembly overview - pump for exhaust gas recirculation cooler V400
    180
  • 1.11 Removing and installing pump for exhaust gas recirculation cooler V400
    181
  • 1.12 Assembly overview - coolant pipes
    182
  • 1.13 Removing and installing coolant pipes
    185
  • 1.14 Removing and installing coolant temperature sender G62
    192
  • Turbocharging/supercharging
    194
  • 1 Charge air system with turbocharger
    194
  • 1.1 Rules for cleanliness
    194
  • 1.2 Assembly overview - turbocharger (engine code BMK)
    194
  • 1.3 Removing and installing turbocharger (engine code BMK)
    196
  • 1.4 Assembly overview - turbocharger (engine codes CARA, CEXA und CEXB)
    198
  • 1.5 Removing and installing turbocharger (engine codes CARA, CEXA und CEXB)
    200
  • 1.6 Removing and installing turbocharger 1 control unit J724
    204
  • 1.7 Assembly overview - parts of charge air cooling
    213
  • 1.8 Removing and installing charge air cooler
    214
  • Mixture preparation - injection
    216
  • 1 Diesel direct injection system
    217
  • 1.1 Safety precautions
    218
  • 1.2 Rules for cleanliness and instructions for working on fuel system
    218
  • 1.3 Schematic overview of fuel system (engine code BMK)
    219
  • 1.4 Schematic overview of fuel system (engine codes CARA, CEXA und CEXB)
    221
  • 1.5 Assembly overview - fuel system (engine code BMK)
    223
  • 1.6 Assembly overview - fuel system (engine codes CARA, CEXA und CEXB)
    225
  • 1.7 Assembly overview - intake manifold
    228
  • 1.8 Removing and installing intake manifold upper part
    232
  • 1.9 Removing and installing intake manifold flap motor V157 or intake manifold flap 2 motor V275
    236
  • 1.10 Removing and installing lower parts of intake manifold (engine code BMK)
    243
  • 1.12 Removing and installing injectors (piezo injectors)
    253
  • 1.13 Checking fuel pressure regulating valve N276
    259
  • 1.14 Removing and installing fuel pressure regulating valve N276
    259
  • 1.15 Removing and installing fuel pressure sender G247
    261
  • 1.16 Checking return flow rate of injectors (piezo injectors) with engine running
    262
  • 1.17 Checking return flow rate of injectors (piezo injectors) at starting speed
    265
  • 1.18 Checking for injectors sticking open (piezo injectors)
    266
  • 1.19 Installing high-pressure lines
    267
  • 1.20 Checking pressure retention valve in fuel return
    270
  • 1.21 Assembly overview - toothed belt for high-pressure pump (engine code BMK)
    271
  • 1.23 Assembly overview - high-pressure pump (engine code BMK)
    277
  • 1.24 Removing and installing high-pressure pump (engine code BMK)
    280
  • 1.29 Bleeding fuel system
    294
  • 1.30 Assembly overview - air filter
    295
  • 2 Engine control unit
    298
  • 2.1 Reading and clearing engine control unit fault memory
    298
  • 2.2 Adapting functions and components
    299
  • 2.3 Removing and installing engine control unit
    300
  • 2.4 Fitting locations
    300
  • Exhaust system
    303
  • 1 Parts of the exhaust system
    303
  • 1.1 Assembly overview - exhaust system
    303
  • 1.2 Assembly overview - front exhaust pipe and catalytic converter
    306
  • 1.3 Assembly overview - exhaust manifold and intermediate pipes
    307
  • 2 Exhaust gas recirculation system, engine code BMK
    308
  • 2.1 Assembly overview - exhaust gas recirculation system
    308
  • 2.2 Checking mechanical exhaust gas recirculation valve
    309
  • 2.3 Removing and installing mechanical exhaust gas recirculation valve
    310
  • 2.4 Removing and installing exhaust gas recirculation cooler
    310
  • 3 Exhaust gas recirculation, engine codes CARA, CEXA, CEXB
    312
  • 3.1 Assembly overview - exhaust gas recirculation system
    312
  • 3.2 Removing and installing exhaust gas recirculation control motor V338
    313
  • 3.3 Removing and installing exhaust gas recirculation cooler
    314
  • 3.4 Removing and installing exhaust gas recirculation temperature sensor G98
    316
  • Glow plug system
    318
  • 1 Glow plug system
    318
  • 1.1 Glow plug characteristics
    318
  • 1.2 Removing, installing and checking ceramic glow pin plugs
    318
  • 1.3 Removing and installing metal glow plugs
    320
  • 1.4 Checking metal glow plugs
    321
Manufacturer's designation 6-cylinder diesel engine (3.0 l engine, common rail)
Manufacturer Volkswagen
Suitable for Phaeton (2001 - 2008)
Suitable car types 3D
Engine code CEXA, CEXB, BMK
Category Reparaturanleitung

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