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  • Examplepage for repair manual 5-speed manual gearboxes 02T and 0DF
  • Examplepage for repair manual 2 5-speed manual gearboxes 02T and 0DF
  • Examplepage for repair manual 3 5-speed manual gearboxes 02T and 0DF

5-speed manual gearboxes 02T and 0DF

For Polo / VW eUP

Original Volkswagen repair manual


21,35 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

16.387 KB

266 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gear oil, Gearbox housing, clutch housing, Output shaft and Differential. Show more
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Repair manual Polo / VW eUP 5-speed manual gearboxes 02T and 0DF PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    4
  • 3.1 Allocation gearbox - engine
    4
  • 3.2 Capacities
    5
  • 3.3 Calculation of gear ratios
    5
  • 4 Overview - power transmission
    6
  • 5 Electrical components
    8
  • 5.1 Overview of fitting locations - electrical components
    8
  • 6 Repair instructions
    11
  • 6.1 General repair instructions
    11
  • Clutch
    15
  • 1 Clutch mechanism
    15
  • 1.1 Overview of fitting locations – clutch mechanism
    15
  • 1.2 Assembly overview - pedal cluster
    17
  • 1.3 Assembly overview - clutch hydraulics
    21
  • 1.4 Assembly overview - clutch release mechanism
    27
  • 1.5 Removing and installing bearing bush
    28
  • 1.6 Removing and installing clutch pedal
    30
  • 1.7 Removing and installing over-centre spring
    33
  • 1.8 Removing and installing extension spring
    35
  • 1.9 Removing and installing mounting bracket
    36
  • 1.10 Removing and installing clutch master cylinder
    48
  • 1.11 Removing and installing clutch slave cylinder
    50
  • 1.12 Removing and installing lines for clutch mechanism
    56
  • 1.13 Bleeding clutch mechanism
    60
  • 1.14 Removing and installing clutch pedal switch F36
    61
  • 1.15 Checking clutch master cylinder and clutch slave cylinder
    62
  • 1.16 Removing and installing clutch position sender G476
    63
  • 1.17 Repairing clutch release mechanism
    66
  • 2 Clutch
    69
  • 2.1 Assembly overview - clutch
    69
  • 2.2 Removing and installing clutch
    69
  • Controls, housing
    75
  • 1 Selector mechanism
    75
  • 1.1 Installation position - selector mechanism
    75
  • 1.2 Assembly overview – gear knob and cover
    76
  • 1.3 Assembly overview - selector mechanism
    77
  • 1.4 Removing and installing gear knob
    81
  • 1.5 Removing and installing selector mechanism
    84
  • 1.6 Repairing selector mechanism
    87
  • 1.7 Adjusting selector mechanism
    92
  • 1.8 Checking selector mechanism
    98
  • 2 Removing and installing gearbox
    99
  • 2.1 Differentiating between gearboxes, Polo
    99
  • 2.2 Removing gearbox
    99
  • 2.3 Installing gearbox
    126
  • 2.4 Specified torques for gearbox
    140
  • 3 Assembly mountings
    142
  • 3.1 Assembly overview - assembly mountings, up!
    142
  • 3.2 Assembly overview - assembly mountings, Polo
    143
  • 4 Transporting gearbox
    146
  • 5 Gear oil
    147
  • 5.1 Checking gear oil level
    147
  • 5.2 Draining and filling gear oil
    148
  • 6 Securing to engine and gearbox support
    150
  • 6.1 Securing to engine and gearbox support, gearboxes for up!
    150
  • 6.2 Securing to engine and gearbox support, gearboxes for Polo
    151
  • 7 Dismantling and assembling gearbox
    153
  • 7.1 Schematic overview - gearbox
    153
  • 7.2 Assembly overview - gearbox
    155
  • 7.3 Assembly overview - cover for gearbox housing and 5th gear
    156
  • 7.4 Assembly overview - clutch housing
    158
  • 7.5 Assembly overview - shafts, differential, selector mechanism
    159
  • 7.6 Assembly overview - selector unit
    161
  • 7.7 Assembly overview - selector forks
    164
  • 7.8 Removing and installing selector unit with gearbox installed
    165
  • 7.9 Repairing selector forks
    174
  • 7.10 Repairing selector unit
    179
  • 7.11 Renewing selector shaft seal
    181
  • 7.12 Dismantling and assembling gearbox
    183
  • 8 Gearbox housing, clutch housing
    196
  • 8.1 Assembly overview - gearbox housing and clutch housing
    196
  • 8.2 Repairing clutch housing
    200
  • Gears, shafts
    203
  • 1 Input shaft
    203
  • 1.1 Assembly overview - input shaft
    203
  • 1.2 Dismantling and assembling input shaft
    205
  • 1.3 Renewing input shaft seal
    218
  • 2 Output shaft
    221
  • 2.1 Assembly overview - output shaft
    221
  • 2.2 Dismantling and assembling output shaft
    223
  • Final drive - differential
    232
  • 1 Oil seals
    232
  • 1.1 Overview of fitting locations - seals
    232
  • 1.2 Renewing left seal
    232
  • 1.3 Renewing right seal
    238
  • 2 Differential
    244
  • 2.1 Assembly overview - differential
    244
  • 2.2 Dismantling and assembling differential
    247
  • 2.3 Adjusting differential
    257
Manufacturer's designation 5-speed manual gearboxes 02T and 0DF
Manufacturer Volkswagen
Suitable for Polo (2014) / VW eUP (2012)
Suitable car types 6C1, 122
Transmission designations 02T
Transmission types GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN
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