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  • Examplepage for repair manual 3-cylinder injection engine (1.0 l engine, 4 V, EA 211)
  • Examplepage for repair manual 2 3-cylinder injection engine (1.0 l engine, 4 V, EA 211)
  • Examplepage for repair manual 3 3-cylinder injection engine (1.0 l engine, 4 V, EA 211)

3-cylinder injection engine (1.0 l engine, 4 V, EA 211)

For Polo / Polo G / Polo [IN]

Original Volkswagen repair manual


25,05 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

37.334 KB

320 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Injectors, Intake manifold and Lambda probe. Show more
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Repair manual Polo / Polo G / Polo [IN] 3-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    4
  • 3.1 Rules for cleanliness
    4
  • 3.2 General information
    4
  • 3.3 General repair instructions
    4
  • 3.4 Foreign objects in engine
    5
  • 3.5 Contact corrosion
    5
  • 3.6 Routing and attachment of lines
    5
  • 3.7 Fitting radiator and condensers
    5
  • 3.8 Checking vacuum system
    5
  • Removing and installing engine
    7
  • 1 Removing and installing engine
    7
  • 1.1 Removing engine
    7
  • 1.2 Separating engine and gearbox
    24
  • 1.3 Securing engine on engine and gearbox support
    25
  • 1.4 Installing engine
    27
  • 2 Assembly mountings
    32
  • 2.1 Assembly overview - assembly mountings
    32
  • 2.2 Removing and installing engine mounting
    36
  • 2.3 Removing and installing gearbox mounting
    39
  • 2.4 Removing and installing pendulum support
    43
  • 2.5 Supporting engine in installation position
    45
  • 2.6 Adjusting assembly mountings
    49
  • 2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
    50
  • Crankshaft group
    51
  • 1 Cylinder block (pulley end)
    51
  • 1.1 Assembly overview - poly V-belt drive
    51
  • 1.2 Assembly overview - cylinder block (pulley end)
    55
  • 1.3 Removing and installing poly-V belt
    57
  • 1.4 Removing and installing tensioner for poly V-belt
    62
  • 1.5 Removing and installing engine support
    65
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    67
  • 2 Cylinder block, gearbox end
    70
  • 2.1 Assembly overview - cylinder block, gearbox end
    70
  • 2.2 Removing and installing flywheel
    71
  • 2.3 Removing and installing sealing flange on gearbox side
    72
  • 3 Crankshaft
    80
  • 3.1 Crankshaft dimensions
    80
  • 4 Pistons and conrods
    81
  • 4.1 Assembly overview - pistons and conrods
    81
  • 4.2 Checking pistons and cylinder bores
    82
  • 4.3 Separating new conrod
    84
  • 4.4 Removing and installing oil spray jets
    85
  • 4.5 Setting piston to TDC position
    86
  • Cylinder head, valve gear
    88
  • 1 Cylinder head
    88
  • 1.1 Assembly overview - cylinder head
    88
  • 1.2 Removing and installing cylinder head
    91
  • 1.3 Removing and installing camshaft housing
    97
  • 1.4 Checking compression
    100
  • 2 Toothed belt drive
    104
  • 2.1 Assembly overview - toothed belt cover
    104
  • 2.2 Assembly overview - toothed belt
    105
  • 2.3 Removing and installing toothed belt guard
    106
  • 2.4 Removing and installing toothed belt
    107
  • 2.5 Preassembling and installing valve timing tool
    114
  • 2.6 Checking valve timing
    121
  • 2.7 Adjusting valve timing
    124
  • 2.8 Removing toothed belt from camshaft
    133
  • 3 Valve gear
    138
  • 3.1 Assembly overview - valve gear
    138
  • 3.2 Measuring axial play of camshaft
    139
  • 3.3 Removing and installing camshaft oil seal
    140
  • 3.4 Removing and installing camshaft adjuster
    144
  • 3.5 Removing and installing toothed belt pulley
    149
  • 3.6 Removing and installing valve stem seals
    152
  • 4 Inlet and exhaust valves
    160
  • 4.1 Checking valve guides
    160
  • Lubrication
    161
  • 1 Sump, oil pump
    161
  • 1.1 Assembly overview - sump/oil pump
    161
  • 1.2 Engine oil:
    164
  • 1.3 Removing and installing sump
    165
  • 1.4 Removing and installing oil pump
    168
  • 1.5 Removing and installing oil level and oil temperature sender G266
    170
  • 2 Crankcase ventilation
    171
  • 2.1 Assembly overview - crankcase breather system
    171
  • 2.2 Removing and installing oil separator
    172
  • 3 Oil filter, oil pressure switch
    175
  • 3.1 Removing and installing oil pressure switch F1
    175
  • 3.2 Checking oil pressure and oil pressure switch
    176
  • 3.3 Removing and installing oil filter housing
    177
  • Cooling
    179
  • 1 Cooling system/coolant
    179
  • 1.1 Connection diagram - coolant hoses
    179
  • 1.2 Checking cooling system for leaks
    180
  • 1.3 Draining and adding coolant
    183
  • 2 Coolant pump, regulation of cooling system
    197
  • 2.1 Assembly overview - coolant pump
    197
  • 2.2 Assembly overview - thermostat
    199
  • 2.3 Removing and installing coolant pump
    201
  • 2.4 Removing and installing thermostat
    205
  • 2.5 Removing and installing toothed belt for coolant pump
    211
  • 2.6 Removing and installing toothed belt pulley for coolant pump
    214
  • 2.7 Removing and installing coolant temperature sender G62
    215
  • 3 Coolant pipes
    217
  • 3.1 Assembly overview - coolant pipes
    217
  • 3.2 Removing and installing coolant pipes
    218
  • 4 Radiator, radiator fan
    220
  • 4.1 Assembly overview - radiator/radiator fan
    220
  • 4.2 Assembly overview - radiator cowl and radiator fan
    223
  • 4.3 Removing and installing radiator
    225
  • 4.4 Removing and installing radiator cowl with radiator fan
    233
  • 4.5 Removing and installing radiator fan V7
    235
  • Mixture preparation - injection
    237
  • 1 Injection system
    237
  • 1.1 Overview of fitting locations - injection system
    237
  • 1.2 Assembly overview - fuel system
    244
  • 2 Injectors
    246
  • 2.1 Assembly overview - fuel rail with injectors
    246
  • 2.2 Removing and installing injectors
    246
  • 2.3 Checking injectors
    248
  • 2.4 Cleaning injectors
    253
  • 3 Air filter
    255
  • 3.1 Assembly overview - air filter housing
    255
  • 3.2 Removing and installing air filter housing
    258
  • 4 Intake manifold
    260
  • 4.1 Assembly overview - intake manifold
    260
  • 4.2 Removing and installing intake manifold
    261
  • 4.3 Removing and installing throttle valve module GX3
    263
  • 4.4 Cleaning throttle valve module GX3
    265
  • 5 Senders and sensors
    266
  • 5.1 Removing and installing intake manifold sender GX9
    266
  • 6 Engine control unit
    268
  • 6.1 Assembly overview - engine control unit
    268
  • 6.2 Removing and installing engine (motor) control unit J623
    269
  • 7 Lambda probe
    276
  • 7.1 Assembly overview - Lambda probe
    276
  • 7.2 Removing and installing Lambda probe
    277
  • Exhaust system
    284
  • 1 Exhaust pipes and silencers
    284
  • 1.1 Assembly overview - silencers
    284
  • 1.2 Separating exhaust pipes from silencers
    287
  • 1.3 Removing and installing silencer
    288
  • 1.4 Aligning exhaust system free of stress
    291
  • 1.5 Checking exhaust system for leaks
    291
  • 1.6 Installation position of clamp
    292
  • 2 Emission control
    294
  • 2.1 Assembly overview - emission control
    294
  • 2.2 Removing and installing catalytic converter
    297
  • Ignition system
    303
  • 1 Ignition system
    303
  • 1.1 Assembly overview - ignition system
    303
  • 1.2 Removing and installing ignition coils with output stage
    305
  • 1.3 Removing and installing knock sensor 1 G61
    307
  • 1.4 Removing and installing Hall sender G40
    308
  • 1.5 Removing and installing engine speed sender G28
    309
Manufacturer's designation 3-cylinder injection engine (1.0 l engine, 4 V, EA 211)
Manufacturer Volkswagen
Suitable for Polo (2014) / Polo G (Indien) (2015) / Polo (2018) / Polo [IN] (2016 >)
Suitable car types 6C1, AW1, 631
Engine code CHYB, CHYC, CHYD
Category Reparaturanleitung

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