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  • Examplepage for repair manual 4-cylinder injection engine (1.6 l engine, 4 V, EA 211)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.6 l engine, 4 V, EA 211)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.6 l engine, 4 V, EA 211)

4-cylinder injection engine (1.6 l engine, 4 V, EA 211)

For Golf VII / Golf Variant / Polo / Golf Sportsvan / Golf / Polo [RU]

Original Volkswagen repair manual


32,37 €7% VAT incl.

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Language: English

Digital PDF file

44.934 KB

438 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan and Lambda probe. Show more
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Repair manual 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on ignition system
    2
  • 1.5 Safety precautions when working on exhaust system
    2
  • 1.6 Safety precautions when working on the cooling system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 General information
    6
  • 3.3 General repair notes
    6
  • 3.4 Foreign objects in engine
    7
  • 3.5 Contact corrosion
    7
  • 3.6 Routing and attachment of lines
    7
  • 3.7 Fitting radiator and condensers
    7
  • 3.8 Checking vacuum system
    7
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Separating engine and gearbox
    46
  • 1.3 Securing engine on engine and gearbox support
    50
  • 1.4 Installing engine
    52
  • 2 Assembly mountings
    62
  • 2.1 Assembly overview – assembly mountings
    62
  • 2.2 Supporting engine in installation position
    74
  • 2.3 Removing and installing engine mounting
    85
  • 2.4 Removing and installing gearbox mounting
    90
  • 2.5 Removing and installing pendulum support
    95
  • 2.6 Checking adjustment of assembly mountings
    99
  • 2.7 Adjusting assembly mountings
    101
  • Crankshaft group
    107
  • 1 Cylinder block (pulley end)
    107
  • 1.1 Assembly overview - poly V-belt drive
    107
  • 1.2 Removing and installing poly-V belt
    114
  • 1.3 Removing and installing tensioner for poly V-belt
    122
  • 1.4 Removing and installing vibration damper
    123
  • 1.5 Removing and installing engine support
    125
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    132
  • 2 Cylinder block, gearbox end
    135
  • 2.1 Assembly overview - cylinder block, gearbox end
    135
  • 2.2 Removing and installing flywheel
    139
  • 2.3 Removing and installing drive plate
    140
  • 2.4 Removing and installing sealing flange on gearbox side
    143
  • 3 Crankshaft
    155
  • 3.1 Measuring axial clearance of crankshaft
    155
  • 4 Pistons and conrods
    157
  • 4.1 Assembly overview - pistons and conrods
    157
  • 4.2 Removing and installing pistons
    161
  • 4.3 Checking pistons and cylinder bores
    162
  • 4.4 Separating new conrod
    164
  • 4.5 Checking radial clearance of conrods
    165
  • 4.6 Removing and installing oil spray jets
    166
  • 4.7 Setting piston to TDC position
    167
  • Cylinder head, valve gear
    170
  • 1 Cylinder head
    170
  • 1.1 Assembly overview - cylinder head
    170
  • 1.2 Assembly overview - camshaft housing
    172
  • 1.3 Removing and installing cylinder head
    174
  • 1.4 Removing and installing camshaft housing
    178
  • 1.5 Checking compression
    181
  • 2 Toothed belt drive
    184
  • 2.1 Assembly overview - toothed belt cover
    184
  • 2.2 Assembly overview - toothed belt
    184
  • 2.3 Removing and installing toothed belt guard
    186
  • 2.4 Removing and installing toothed belt
    187
  • 2.5 Preassembling and installing valve timing tool
    194
  • 2.6 Checking valve timing
    203
  • 2.7 Adjusting valve timing
    207
  • 2.8 Removing toothed belt from camshaft
    218
  • 3 Valve gear
    224
  • 3.1 Assembly overview - valve gear
    224
  • 3.2 Removing and installing camshaft adjuster
    226
  • 3.3 Removing and installing toothed belt pulley
    231
  • 3.4 Measuring axial play of camshaft
    236
  • 3.5 Removing and installing camshaft oil seal
    237
  • 3.6 Removing and installing camshaft control valve 1 N205
    243
  • 3.7 Removing and installing valve stem seals
    244
  • 4 Inlet and exhaust valves
    254
  • 4.1 Checking valve guides
    254
  • 4.2 Checking valves
    255
  • 4.3 Valve dimensions
    255
  • Lubrication
    256
  • 1 Sump, oil pump
    256
  • 1.1 Assembly overview - sump/oil pump
    256
  • 1.2 Removing and installing lower part of sump
    259
  • 1.3 Removing and installing oil pump
    265
  • 1.4 Removing and installing upper part of sump
    267
  • 1.5 Engine oil:
    272
  • 2 Engine oil cooler
    273
  • 2.1 Assembly overview - engine oil cooler
    273
  • 2.2 Removing and installing engine oil cooler
    273
  • 3 Crankcase ventilation
    275
  • 3.1 Assembly overview - crankcase breather system
    275
  • 3.2 Removing and installing oil separator
    276
  • 4 Oil filter, oil pressure switch
    279
  • 4.1 Assembly overview - oil filter/oil pressure switch
    279
  • 4.2 Removing and installing oil pressure switch F1
    279
  • 4.3 Checking oil pressure
    281
  • 4.4 Removing and installing oil filter housing
    282
  • Cooling
    284
  • 1 Cooling system/coolant
    284
  • 1.1 Connection diagram - coolant hoses
    284
  • 1.2 Draining and adding coolant
    287
  • 1.3 Checking cooling system for leaks
    296
  • 2 Coolant pump, regulation of cooling system
    300
  • 2.1 Assembly overview - coolant pump, thermostat
    300
  • 2.2 Assembly overview - coolant temperature sender
    303
  • 2.3 Removing and installing coolant pump
    304
  • 2.4 Removing and installing toothed belt pulley for coolant pump
    308
  • 2.5 Removing and installing thermostat
    309
  • 2.6 Removing and installing coolant temperature sender G62
    313
  • 2.7 Removing and installing radiator outlet coolant temperature sender G83
    315
  • 3 Coolant pipes
    317
  • 3.1 Assembly overview - coolant pipes
    317
  • 3.2 Removing and installing coolant pipes
    317
  • 4 Radiator, radiator fan
    320
  • 4.1 Assembly overview – radiator/radiator fan
    320
  • 4.2 Assembly overview – radiator cowl and radiator fan
    324
  • 4.3 Removing and installing radiator
    326
  • 4.4 Removing and installing radiator cowl
    339
  • 4.5 Removing and installing radiator fan V7
    342
  • Mixture preparation - injection
    345
  • 1 Injection system
    345
  • 1.1 Overview of fitting locations - injection system
    345
  • 1.2 Assembly overview - fuel system
    351
  • 2 Injectors
    354
  • 2.1 Assembly overview - fuel rail with injectors
    354
  • 2.2 Removing and installing fuel rail
    354
  • 2.3 Removing and installing injectors
    357
  • 2.4 Checking injectors
    358
  • 2.5 Cleaning injectors
    362
  • 3 Air filter
    364
  • 3.1 Assembly overview - air filter housing
    364
  • 3.2 Removing and installing air filter housing
    366
  • 4 Intake manifold
    369
  • 4.1 Assembly overview – intake manifold
    369
  • 4.2 Removing and installing intake manifold
    373
  • 4.3 Removing and installing throttle valve module GX3
    376
  • 4.4 Cleaning throttle valve module GX3
    376
  • 5 Senders and sensors
    378
  • 5.1 Removing and installing intake manifold sender GX9
    378
  • 6 Engine control unit
    379
  • 6.1 Removing and installing engine control unit J623
    379
  • 7 Lambda probe
    391
  • 7.1 Assembly overview - Lambda probe
    391
  • 7.2 Removing and installing Lambda probe
    392
  • Exhaust system
    395
  • 1 Exhaust pipes and silencers
    395
  • 1.1 Assembly overview – silencers
    395
  • 1.2 Separating exhaust pipes from silencers
    405
  • 1.3 Removing and installing silencer
    407
  • 1.4 Aligning exhaust system free of stress
    414
  • 1.5 Checking exhaust system for leaks
    415
  • 2 Emission control
    416
  • 2.1 Assembly overview – emission control
    416
  • 2.2 Removing and installing catalytic converter
    420
  • Ignition system
    424
  • 1 Ignition system
    424
  • 1.1 Assembly overview - ignition system
    424
  • 1.2 Removing and installing ignition coils with output stage
    426
  • 1.3 Removing and installing knock sensor 1 G61
    428
  • 1.4 Removing and installing Hall sender
    430
  • 1.5 Removing and installing engine speed sender G28
    430
Manufacturer's designation 4-cylinder injection engine (1.6 l engine, 4 V, EA 211)
Manufacturer Volkswagen
Suitable for Golf VII (2013) / Golf Variant (2014) / Polo (2014) / Golf Sportsvan (2014 >) / Polo (Russland) (2015 >) / Golf VII (2017) / Polo (2018) / Golf (2020 >) / Polo [RU] (2020 >)
Suitable car types 5G1, 6C1, AM1, 614, BQ1, AW1, CD1, CK4
Engine code CWVB
Category Reparaturanleitung

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