Name: 6-speed manual gearbox 02Q, 0BB and 0FB
Brand: Volkswagen
SKU: CDGd2c447bc53bb
Price: 44.23 EUR
Availability: InStock

Content
Details
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Repair manual 6-speed manual gearbox 02Q, 0BB and 0FB PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.2 Safety measures when working on vehicles with a start/stop system
2
1.3 All-wheel drive - notes on performance test
2
2 Identification
3
2.1 Gearbox identification
3
3 Technical data
6
3.1 Allocation gearbox - engine
6
3.2 Capacities
16
3.3 Calculation of gear ratios
17
4 Overview - power transmission
18
4.1 Overview - power transmission - front-wheel drive
18
4.2 Overview - power transmission - all-wheel drive
19
5 Electrical components
22
5.1 Overview of fitting locations - electrical components
22
6 Repair instructions
25
6.1 General repair instructions
25
Clutch
29
1 Clutch mechanism
29
1.1 Overview of fitting locations – clutch mechanism
29
1.2 Assembly overview - pedal cluster
30
1.3 Assembly overview - clutch hydraulics
36
1.4 Assembly overview - clutch release mechanism
44
1.5 Removing and installing bearing bush
46
1.6 Checking clutch master cylinder and clutch slave cylinder
47
1.7 Removing and installing clutch position sender G476
48
1.8 Removing and installing return spring
55
1.9 Removing and installing over-centre spring
58
1.10 Removing and installing clutch pedal
75
1.11 Removing and installing mounting bracket
80
1.12 Removing and installing clutch master cylinder
106
1.13 Removing and installing bleeder
110
1.14 Removing and installing lines for clutch mechanism
114
1.15 Removing and installing clutch slave cylinder together with release bearing
118
1.16 Bleeding clutch mechanism
120
1.17 Repairing clutch release mechanism
121
2 Clutch
123
2.1 Determining make of clutch
123
2.2 Assembly overview - clutch
124
2.3 Removing and installing clutch
127
Controls, housing
143
1 Selector mechanism
143
1.1 Installation position - selector mechanism
143
1.2 Overview - selector mechanism
144
1.3 Assembly overview – gear knob and cover
145
1.5 Assembly overview - selector cables, CC, Scirocco, Golf Cabriolet, Passat
149
1.6 Assembly overview - selector mechanism, Golf, Golf Estate
151
1.7 Removing and installing gear knob
153
1.8 Dismantling and assembling selector mechanism
161
1.9 Removing and installing selector mechanism
167
1.10 Removing and installing gear selector cable and gate selector cable
173
1.11 Repairing selector mechanism
176
1.12 Adjusting selector mechanism
181
1.13 Checking selector mechanism
186
2 Removing and installing gearbox
187
2.1 Distinguishing between different types of turbo diesel engines
187
2.2 Removing gearbox
188
2.3 Installing gearbox
295
2.4 Specified torques for gearbox
369
3 Assembly mountings
370
3.1 Assembly overview - assembly mountings
370
4 Bevel box
374
4.1 Assembly overview - bevel box
374
4.2 Bevel box differences, Golf and Golf estate
376
4.3 Removing bevel box
377
4.4 Installing bevel box
390
5 Front differential lock
400
5.1 Assembly overview - front differential lock
400
5.2 Allocation of front differential lock
400
5.3 Removing front differential lock
400
5.4 Installing front differential lock
404
6 Transporting gearbox
408
6.1 Transporting gearbox
408
6.2 Transporting front differential lock
409
7 Gear oil
410
7.1 Distinguishing between different manual gearbox types when filling oil
410
7.2 Checking gear oil level
410
8 Securing to engine and gearbox support
415
8.1 Installing manual gearbox to engine and gearbox support
415
8.2 Installing bevel box or front differential lock to engine and gearbox support
416
9 Dismantling and assembling gearbox
418
9.1 Schematic overview - gearbox
418
9.2 Assembly overview - gearbox
421
9.3 Assembly overview - gearbox housing and selector mechanism
423
9.4 Assembly overview - selector unit
425
9.5 Assembly overview - shafts, differential, selector mechanism
426
9.6 Assembly overview - selector forks
430
9.7 Renewing selector shaft seal
431
9.8 Dismantling and assembling gearbox
433
10 Gearbox housing, clutch housing
458
10.1 Assembly overview - gearbox housing
458
10.2 Assembly overview - clutch housing
460
10.3 Repairing gearbox housing
462
10.4 Repairing clutch housing
472
Gears, shafts
476
1 Input shaft
476
1.1 Assembly overview - input shaft
476
1.2 Dismantling and assembling input shaft
477
1.3 Renewing input shaft seal
483
2 Output shaft
485
2.1 Assembly overview - output shaft
485
2.2 Dismantling and assembling output shaft
493
2.3 Adjusting output shaft
554
Final drive - differential
566
1 Oil seals
566
1.1 Overview of fitting locations - seals
566
1.2 Renewing left seal
568
1.3 Renewing right seal
572
2 Differential
587
2.1 Assembly overview - differential
587
2.2 Dismantling and assembling differential
592
2.3 Adjusting differential
606
3 Adjustment overview
612
4 Components of bevel box
613
4.1 Assembly overview - components of bevel box
613
4.2 Renewing bevel box seals
619
4.3 Renewing output flange and redetermining thickness of shim
646
4.4 Renewing needle bearing (polygon bearing) and oil seal for right flange shaft
647
5 Components of front differential lock
652
5.1 Assembly overview - components of front differential lock
652
5.2 Checking function
654
5.3 Removing and installing pump V181
654
5.4 Removing and installing coupling for front differential lock
656
5.5 Removing and installing differential lock control unit J647
656
5.6 Renewing seals for front differential lock
657
5.7 Renewing ball bearing for flange shaft
661
6 Gear oil
664
6.1 Checking gear oil level
664
7 Oil for front differential lock
672
7.1 Checking oil level for front differential lock
672
7.2 Draining and filling oil for front differential lock
673

Manufacturer's designation	6-speed manual gearbox 02Q, 0BB and 0FB
Manufacturer	Volkswagen
Suitable for	Scirocco (2008) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Passat CC (2009) / Golf VII (2013) / Golf Variant (2014)
Suitable car types	137, 365, 517, 358, 5G1, BA5
Transmission designations	02Q, 02QA, 0BB
Transmission types	HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS, JBS, LHB, LRR, LMT, LQU, LXM, LZV, MJS, NFZ
Category	Reparaturanleitung

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