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  • Examplepage for repair manual 6-speed manual gearbox 02Q, 0BB and 0FB
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q, 0BB and 0FB
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q, 0BB and 0FB

6-speed manual gearbox 02Q, 0BB and 0FB

For Scirocco / Passat/Passat Variant / Golf Cabriolet / Passat CC / Golf VII / Golf Variant

Original Volkswagen repair manual


44,23 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

24.697 KB

683 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Bevel box, Front differential lock, Gearbox housing, clutch housing, Output shaft and Adjustment overview. Show more
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Repair manual 6-speed manual gearbox 02Q, 0BB and 0FB PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    2
  • 1.3 All-wheel drive - notes on performance test
    2
  • 2 Identification
    3
  • 2.1 Gearbox identification
    3
  • 3 Technical data
    6
  • 3.1 Allocation gearbox - engine
    6
  • 3.2 Capacities
    16
  • 3.3 Calculation of gear ratios
    17
  • 4 Overview - power transmission
    18
  • 4.1 Overview - power transmission - front-wheel drive
    18
  • 4.2 Overview - power transmission - all-wheel drive
    19
  • 5 Electrical components
    22
  • 5.1 Overview of fitting locations - electrical components
    22
  • 6 Repair instructions
    25
  • 6.1 General repair instructions
    25
  • Clutch
    29
  • 1 Clutch mechanism
    29
  • 1.1 Overview of fitting locations – clutch mechanism
    29
  • 1.2 Assembly overview - pedal cluster
    30
  • 1.3 Assembly overview - clutch hydraulics
    36
  • 1.4 Assembly overview - clutch release mechanism
    44
  • 1.5 Removing and installing bearing bush
    46
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    47
  • 1.7 Removing and installing clutch position sender G476
    48
  • 1.8 Removing and installing return spring
    55
  • 1.9 Removing and installing over-centre spring
    58
  • 1.10 Removing and installing clutch pedal
    75
  • 1.11 Removing and installing mounting bracket
    80
  • 1.12 Removing and installing clutch master cylinder
    106
  • 1.13 Removing and installing bleeder
    110
  • 1.14 Removing and installing lines for clutch mechanism
    114
  • 1.15 Removing and installing clutch slave cylinder together with release bearing
    118
  • 1.16 Bleeding clutch mechanism
    120
  • 1.17 Repairing clutch release mechanism
    121
  • 2 Clutch
    123
  • 2.1 Determining make of clutch
    123
  • 2.2 Assembly overview - clutch
    124
  • 2.3 Removing and installing clutch
    127
  • Controls, housing
    143
  • 1 Selector mechanism
    143
  • 1.1 Installation position - selector mechanism
    143
  • 1.2 Overview - selector mechanism
    144
  • 1.3 Assembly overview – gear knob and cover
    145
  • 1.5 Assembly overview - selector cables, CC, Scirocco, Golf Cabriolet, Passat
    149
  • 1.6 Assembly overview - selector mechanism, Golf, Golf Estate
    151
  • 1.7 Removing and installing gear knob
    153
  • 1.8 Dismantling and assembling selector mechanism
    161
  • 1.9 Removing and installing selector mechanism
    167
  • 1.10 Removing and installing gear selector cable and gate selector cable
    173
  • 1.11 Repairing selector mechanism
    176
  • 1.12 Adjusting selector mechanism
    181
  • 1.13 Checking selector mechanism
    186
  • 2 Removing and installing gearbox
    187
  • 2.1 Distinguishing between different types of turbo diesel engines
    187
  • 2.2 Removing gearbox
    188
  • 2.3 Installing gearbox
    295
  • 2.4 Specified torques for gearbox
    369
  • 3 Assembly mountings
    370
  • 3.1 Assembly overview - assembly mountings
    370
  • 4 Bevel box
    374
  • 4.1 Assembly overview - bevel box
    374
  • 4.2 Bevel box differences, Golf and Golf estate
    376
  • 4.3 Removing bevel box
    377
  • 4.4 Installing bevel box
    390
  • 5 Front differential lock
    400
  • 5.1 Assembly overview - front differential lock
    400
  • 5.2 Allocation of front differential lock
    400
  • 5.3 Removing front differential lock
    400
  • 5.4 Installing front differential lock
    404
  • 6 Transporting gearbox
    408
  • 6.1 Transporting gearbox
    408
  • 6.2 Transporting front differential lock
    409
  • 7 Gear oil
    410
  • 7.1 Distinguishing between different manual gearbox types when filling oil
    410
  • 7.2 Checking gear oil level
    410
  • 8 Securing to engine and gearbox support
    415
  • 8.1 Installing manual gearbox to engine and gearbox support
    415
  • 8.2 Installing bevel box or front differential lock to engine and gearbox support
    416
  • 9 Dismantling and assembling gearbox
    418
  • 9.1 Schematic overview - gearbox
    418
  • 9.2 Assembly overview - gearbox
    421
  • 9.3 Assembly overview - gearbox housing and selector mechanism
    423
  • 9.4 Assembly overview - selector unit
    425
  • 9.5 Assembly overview - shafts, differential, selector mechanism
    426
  • 9.6 Assembly overview - selector forks
    430
  • 9.7 Renewing selector shaft seal
    431
  • 9.8 Dismantling and assembling gearbox
    433
  • 10 Gearbox housing, clutch housing
    458
  • 10.1 Assembly overview - gearbox housing
    458
  • 10.2 Assembly overview - clutch housing
    460
  • 10.3 Repairing gearbox housing
    462
  • 10.4 Repairing clutch housing
    472
  • Gears, shafts
    476
  • 1 Input shaft
    476
  • 1.1 Assembly overview - input shaft
    476
  • 1.2 Dismantling and assembling input shaft
    477
  • 1.3 Renewing input shaft seal
    483
  • 2 Output shaft
    485
  • 2.1 Assembly overview - output shaft
    485
  • 2.2 Dismantling and assembling output shaft
    493
  • 2.3 Adjusting output shaft
    554
  • Final drive - differential
    566
  • 1 Oil seals
    566
  • 1.1 Overview of fitting locations - seals
    566
  • 1.2 Renewing left seal
    568
  • 1.3 Renewing right seal
    572
  • 2 Differential
    587
  • 2.1 Assembly overview - differential
    587
  • 2.2 Dismantling and assembling differential
    592
  • 2.3 Adjusting differential
    606
  • 3 Adjustment overview
    612
  • 4 Components of bevel box
    613
  • 4.1 Assembly overview - components of bevel box
    613
  • 4.2 Renewing bevel box seals
    619
  • 4.3 Renewing output flange and redetermining thickness of shim
    646
  • 4.4 Renewing needle bearing (polygon bearing) and oil seal for right flange shaft
    647
  • 5 Components of front differential lock
    652
  • 5.1 Assembly overview - components of front differential lock
    652
  • 5.2 Checking function
    654
  • 5.3 Removing and installing pump V181
    654
  • 5.4 Removing and installing coupling for front differential lock
    656
  • 5.5 Removing and installing differential lock control unit J647
    656
  • 5.6 Renewing seals for front differential lock
    657
  • 5.7 Renewing ball bearing for flange shaft
    661
  • 6 Gear oil
    664
  • 6.1 Checking gear oil level
    664
  • 7 Oil for front differential lock
    672
  • 7.1 Checking oil level for front differential lock
    672
  • 7.2 Draining and filling oil for front differential lock
    673
Manufacturer's designation 6-speed manual gearbox 02Q, 0BB and 0FB
Manufacturer Volkswagen
Suitable for Scirocco (2008) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Passat CC (2009) / Golf VII (2013) / Golf Variant (2014)
Suitable car types 137, 365, 517, 358, 5G1, BA5
Transmission designations 02Q, 02QA, 0BB
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS, JBS, LHB, LRR, LMT, LQU, LXM, LZV, MJS, NFZ
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