Name: 6-speed dual clutch gearbox 0D9, Volkswagen R GmbH
Brand: Volkswagen
SKU: CDGfad363f0a450
Price: 11.61 EUR
Availability: InStock

Content
Details
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Repair manual Golf VII / Golf Variant / Golf 6-speed dual clutch gearbox 0D9, Volkswagen R GmbH PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 General safety provisions
1
1.2 Safety measures when working on vehicles with a start/stop system
2
1.3 Notes on tow-starting/towing
2
2 Identification
4
2.1 Gearbox identification
4
3 Repair instructions
7
3.1 General repair instructions
7
3.2 Gaskets and seals
8
3.3 Nuts and bolts
8
4 Technical data
9
4.1 Capacities
9
4.2 Allocation gearbox - engine
9
4.3 Calculation of gear ratios
10
5 Electrical components
11
5.1 Overview of fitting locations - gearbox control
11
Clutch
12
1 Clutch
12
1.1 Assembly overview - dual clutch
12
1.2 Removing and installing clutch end cover
14
1.3 Removing dual clutch
18
1.4 Installing dual clutch
19
Controls, housing
25
1 Mechatronic unit
25
1.1 Assembly overview - mechatronic unit
25
1.2 Removing and installing sump
27
1.3 Removing and installing mechatronic unit
29
2 Bevel box
37
2.1 Assembly overview - Flange shafts and seals on bevel box
37
2.2 Removing bevel box
39
2.3 Installing bevel box
41
2.4 Renewing right seal, for right flange shaft on bevel box
42
2.5 Renewing seal between gearbox and bevel box on bevel box
44
2.6 Renewing seal for propshaft output flange on bevel box
45
2.7 Removing and installing right flange shaft
50
2.8 Dismantling and assembling flange shaft
52
2.9 Renewing needle bearing (polygon bearing) for right flange shaft
54
2.10 Checking gear oil in bevel box
55
2.11 Topping up gear oil in bevel box
56
3 Selector mechanism
60
3.1 Assembly overview - selector mechanism
60
3.2 Emergency release from position P
63
3.3 Removing and installing selector lever handle
64
3.4 Moving push-button in the handle to installation position
66
3.5 Removing and installing selector mechanism
68
3.6 Removing and installing gear selector cable
76
3.7 Checking selector mechanism
79
3.8 Checking and adjusting selector lever cable
80
3.9 Renewing selector shaft seal
82
4 Removing and installing gearbox
85
4.1 Removing gearbox
85
4.2 Installing gearbox
91
4.3 Specified torques for gearbox
94
5 Assembly mountings
95
5.1 Assembly overview - assembly mountings
95
6 Transporting gearbox
98
6.1 Transporting gearbox
98
7 Dismantling and assembling gearbox
99
7.1 Assembly overview - gearbox
99
8 Securing to engine and gearbox support
102
8.1 Securing to engine and gearbox support
102
9 Gear oil circuit
103
9.1 Removing and installing gear oil cooler
103
9.2 Removing and installing cover for gear oil pump
105
9.3 Removing and installing gear oil pump
107
9.4 Removing and installing gear oil filter
109
10 Gear oil
111
10.1 Checking gear oil level
111
10.2 Draining and filling gear oil
114
Gears, shafts
118
1 Currently, no repairs can be made to gears and shafts
118
Final drive - differential
119
1 Oil seals
119
1.1 Overview of fitting locations - seals
119
1.2 Renewing left seal for flange shaft on gearbox
120
2 Checking function of all-wheel drive coupling
126
3 Propshaft and rear final drive
127

Manufacturer's designation	6-speed dual clutch gearbox 0D9, Volkswagen R GmbH
Manufacturer	Volkswagen
Suitable for	Golf VII (2013) / Golf Variant (2014) / Golf (Mexiko) (2014 >)
Suitable car types	5G1, AU1
Engine code	CJXC, CYFB
Category	Reparaturanleitung

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