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5-speed manual gearbox 0AH

For Golf VII / Golf Variant

Original Volkswagen repair manual


12,98 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

8.603 KB

150 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gear oil, Gearbox housing, clutch housing, Output shaft and Differential. Show more
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Repair manual Golf VII / Golf Variant 5-speed manual gearbox 0AH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 2 Technical data
    2
  • 2.1 Allocation gearbox - engine
    2
  • 2.2 Capacities
    2
  • 2.3 Calculation of gear ratios
    2
  • 3 Overview - power transmission
    3
  • 4 Safety information
    5
  • 4.1 Safety measures when working on vehicles with a start/stop system
    5
  • 5 Electrical components
    6
  • 5.1 Overview of fitting locations - electrical components
    6
  • 6 Repair instructions
    7
  • 6.1 General repair instructions
    7
  • Clutch
    10
  • 1 Clutch mechanism
    10
  • 1.1 Overview of fitting locations – clutch mechanism
    10
  • 1.2 Assembly overview - pedal cluster
    12
  • 1.3 Assembly overview - clutch hydraulics
    14
  • 1.4 Assembly overview - clutch release mechanism
    15
  • 1.5 Removing and installing bearing bush
    16
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    16
  • 1.7 Removing and installing clutch position sender G476
    17
  • 1.8 Removing and installing return spring
    17
  • 1.9 Removing and installing over-centre spring
    20
  • 1.10 Removing and installing clutch pedal
    22
  • 1.11 Removing and installing mounting bracket
    24
  • 1.12 Removing and installing clutch master cylinder
    28
  • 1.13 Removing and installing clutch slave cylinder
    28
  • 1.14 Removing and installing lines for clutch mechanism
    31
  • 1.15 Bleeding clutch mechanism
    33
  • 1.16 Repairing clutch release mechanism
    35
  • 2 Clutch
    37
  • 2.1 Assembly overview - clutch
    37
  • 2.2 Removing and installing clutch
    38
  • Controls, housing
    42
  • 1 Selector mechanism
    42
  • 1.1 Installation position - selector mechanism
    42
  • 1.2 Assembly overview - gear knob and cover
    44
  • 1.3 Assembly overview - selector mechanism
    45
  • 1.4 Removing and installing gear knob
    46
  • 1.5 Removing and installing selector mechanism
    48
  • 1.6 Repairing selector mechanism
    51
  • 1.7 Adjusting selector mechanism
    54
  • 1.8 Checking selector mechanism
    57
  • 2 Removing and installing gearbox
    58
  • 2.1 Removing gearbox
    58
  • 2.2 Installing gearbox
    68
  • 2.3 Specified torques for gearbox
    73
  • 3 Assembly mountings
    74
  • 3.1 Assembly overview - assembly mountings
    74
  • 4 Transporting gearbox
    76
  • 5 Gear oil
    77
  • 5.1 Checking gear oil level
    77
  • 6 Securing to engine and gearbox support
    79
  • 7 Dismantling and assembling gearbox
    81
  • 7.1 Schematic overview - gearbox
    81
  • 7.2 Assembly overview - gearbox
    82
  • 7.3 Assembly overview - cover for gearbox housing and 5th gear
    83
  • 7.4 Assembly overview - clutch housing
    84
  • 7.5 Assembly overview - shafts, differential, selector mechanism
    85
  • 7.6 Assembly overview - selector unit
    86
  • 7.7 Assembly overview - selector forks
    88
  • 7.8 Repairing selector forks
    89
  • 7.9 Repairing selector unit
    92
  • 7.10 Renewing selector shaft seal
    95
  • 7.11 Dismantling and assembling gearbox
    95
  • 8 Gearbox housing, clutch housing
    106
  • 8.1 Assembly overview - gearbox housing and clutch housing
    106
  • Gears, shafts
    108
  • 1 Input shaft
    108
  • 1.1 Assembly overview - input shaft
    108
  • 1.2 Dismantling and assembling input shaft
    110
  • 1.3 Renewing input shaft seal
    119
  • 2 Output shaft
    121
  • 2.1 Assembly overview - output shaft
    121
  • 2.2 Dismantling and assembling output shaft
    123
  • Final drive - differential
    129
  • 1 Oil seals
    129
  • 1.1 Overview of fitting locations - seals
    129
  • 1.2 Renewing left seal
    130
  • 1.3 Renewing right oil seal
    132
  • 2 Differential
    136
  • 2.1 Assembly overview - differential
    136
  • 2.2 Dismantling and assembling differential
    137
  • 2.3 Adjusting differential
    142
Manufacturer's designation 5-speed manual gearbox 0AH
Manufacturer Volkswagen
Suitable for Golf VII (2013) / Golf Variant (2014)
Suitable car types 5G1, BA5
Transmission designations 0AH
Transmission types GPM, FVF, FZS, HFN, GXZ, GUG, FZU, FZT, KLK, KHH, KHS, LBP, LBR, LBS, LBU, LBV, LBW, LHV, LPB, LBT, LJL, LMF, MBQ, MBR, MBS, MBT, MBU, MBX, MHR, JJS, JJT, JJU, JJV, JJW, JQX, KBQ
Category Reparaturanleitung

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