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  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l, 4 valves)
  • Examplepage for repair manual 4-cylinder injection engine (1.4 l, 4 valves)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l, 4 valves)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l, 4 valves)

4-cylinder injection engine (1.4 l, 4 valves)

For Lupo

Original Volkswagen repair manual


12,18 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.565 KB

139 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Cylinder block, sealing flange and flywheel/drive plate, Parts of lubrication system, Accelerator mechanism and Checking electronic power control (EPC). Show more
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Repair manual Lupo 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    3
  • 1.2 Securing engine to assembly stand
    7
  • 1.3 Installing engine
    7
  • 1.4 Specified torques
    8
  • 1.5 Assembly mountings
    9
  • 1.6 Additional information and assembly work for vehicles with air conditioner
    10
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Assembly overview – parts l and ll
    11
  • 1.2 Removing and installing poly V-belt
    14
  • 1.3 Checking valve timing
    15
  • 1.4 Removing, installing and tensioning toothed belt
    15
  • 1.5 Checking semi-automatic toothed belt tensioner
    21
  • 1.6 Checking coupling drive tensioning roller
    24
  • 2 Cylinder block, sealing flange and flywheel/drive plate
    26
  • 2.1 Assembly overview
    26
  • 2.2 Renewing crankshaft oil seal on belt pulley end
    28
  • 2.3 Poly V-belt pulley securing bolt tightening procedure
    29
  • 2.4 Removing and installing drive plate
    30
  • 2.5 Renewing crankshaft sealing flange - flywheel end
    32
  • 2.6 Crankshaft dimensions
    39
  • 3 Dismantling and assembling pistons and conrods
    41
  • 3.1 Piston and cylinder dimensions
    44
  • Cylinder head, valve gear
    45
  • 1 Removing and installing cylinder head
    45
  • 1.1 Removing and installing camshaft housing
    47
  • 1.2 Removing and installing cylinder head
    49
  • 1.3 Checking compression
    53
  • 2 Repairing valve gear
    56
  • 2.1 Reworking valve seats
    59
  • 2.2 Renewing camshaft oil seals
    60
  • 2.3 Checking valve guides
    62
  • 2.4 Renewing valve stem seals
    63
  • Lubrication
    65
  • 1 Parts of lubrication system
    65
  • 1.1 Engine oil
    65
  • 1.2 Assembly overview
    65
  • 1.3 Removing and installing oil sump
    68
  • 1.4 Removing and installing oil pump
    70
  • 1.5 Checking oil pressure and oil pressure switch
    73
  • Cooling
    75
  • 1 Removing and installing parts of cooling system
    75
  • 1.1 Parts of cooling system, body side
    75
  • 1.2 Parts of cooling system - engine side
    77
  • 1.3 Coolant hose schematic diagram
    79
  • 1.4 Draining and filling coolant
    80
  • 1.5 Removing and installing radiator
    82
  • 1.6 Removing and installing coolant pump
    83
  • Fuel supply system
    86
  • 1 Removing and installing parts of fuel supply system
    86
  • 1.1 Removing and installing fuel tank with attachments and fuel filter
    86
  • 1.2 Safety precautions when working on fuel supply system
    89
  • 1.3 Rules for cleanliness
    89
  • 1.4 Removing and installing fuel delivery unit
    90
  • 1.5 Removing and installing fuel tank
    91
  • 1.6 Crash fuel shut-off
    92
  • 1.7 Checking fuel pump
    92
  • 2 Accelerator mechanism
    99
  • 2.1 Assembly overview
    99
  • 2.2 Adjusting accelerator cable
    100
  • 3 Checking electronic power control (EPC)
    101
  • 3.1 Assembly overview
    101
  • 4 Activated charcoal filter system
    102
  • 4.1 Repairing parts of activated charcoal filter system
    102
  • 4.2 Checking fuel tank breather
    102
  • Mixture preparation - injection
    105
  • 1 Repairing injection system
    105
  • 1.1 Overview of fitting locations
    105
  • 1.2 General notes on injection
    106
  • 1.3 Removing and installing parts of the injection system
    107
  • 1.4 Dismantling and assembling intake manifold
    110
  • 1.5 Dismantling and assembling fuel rail with injectors
    111
  • 1.6 Dismantling and assembling air filter
    111
  • 1.7 Cleaning throttle valve module J338
    113
  • 1.8 Safety precautions
    114
  • 1.9 Rules for cleanliness
    115
  • 1.10 Technical data
    116
  • 2 Checking components
    117
  • 2.1 Checking injectors
    117
  • 2.2 Checking fuel pressure regulator and holding pressure
    118
  • 2.3 Adapting functions and components
    121
  • 2.4 Reading and erasing engine control unit fault memory
    122
  • Exhaust system
    123
  • 1 Removing and installing parts of exhaust system
    123
  • 1.1 Assembly overview - exhaust manifold with catalytic converter and add-on parts
    123
  • 1.2 Assembly overview - silencers with mountings
    125
  • 2 Exhaust gas recirculation system
    126
  • 2.1 Assembly overview - exhaust gas recirculation system
    126
  • 2.2 Checking exhaust gas recirculation valve N18
    127
  • Ignition system
    129
  • 1 Repairing ignition
    129
  • 1.1 General notes on ignition system
    129
  • 1.2 Assembly overview - parts of ignition system
    129
  • 1.3 Safety precautions
    131
  • 1.4 Test data, spark plugs
    132
Manufacturer's designation 4-cylinder injection engine (1.4 l, 4 valves)
Manufacturer Volkswagen
Suitable for Lupo (1998 - 2006)
Suitable car types 6X
Engine code AHW, AKQ, APE, AQQ, AUA, AUB, BBY
Category Reparaturanleitung

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