Name: 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
Brand: Volkswagen
SKU: CDG2658976d4810
Price: 31.73 EUR
Availability: InStock

Content
Details
Reviews

Repair manual 3-cylinder direct injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety regulations for working on fuel supply
1
1.2 Safety measures when working on vehicles with a start/stop system
1
1.4 Safety precautions when working on the cooling system
2
1.5 Safety precautions when working on ignition system
2
1.6 Safety precautions when working on exhaust system
3
2 Identification
4
2.1 Engine number/engine data
4
3 Repair notes
7
3.1 Rules for cleanliness
7
3.2 General information
7
3.3 General repair instructions
8
3.4 Foreign objects in engine
8
3.5 Contact corrosion
8
3.6 Pipe/wire routing and attachment
9
3.7 Installing radiators and condensers
9
3.8 Checking vacuum system
9
Removing and installing engine
10
1 Removing and installing motor
10
1.1 Removing motor
10
1.2 Separating engine and gearbox
23
1.3 Securing engine on engine and gearbox support
27
1.4 Installing engine
30
2 Assembly mountings
34
2.1 Assembly overview – assembly mountings
34
2.2 Removing and installing engine mounting
40
2.3 Removing and installing gearbox mounting
43
2.4 Removing and installing pendulum support
47
2.5 Supporting engine in installation position
48
2.6 Adjusting assembly mountings
58
2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
61
Crankshaft group
62
1 Cylinder block (pulley end)
62
1.1 Assembly overview - poly V-belt drive
62
1.2 Removing and installing poly-V belt
66
1.3 Removing and installing tensioner for poly V-belt
69
1.4 Removing and installing vibration damper
70
1.5 Removing and installing engine support
73
1.6 Renewing crankshaft oil seal - belt pulley end
76
1.7 Removing and installing sealing flange on pulley end
79
2 Cylinder block, gearbox end
83
2.1 Assembly overview - cylinder block, gearbox end
83
2.2 Removing and installing flywheel
85
2.3 Removing and installing sealing flange on gearbox side
87
3 Crankshaft
98
3.1 Crankshaft dimensions
98
3.2 Renewing needle bearing in crankshaft
98
3.3 Measuring axial clearance of crankshaft
101
4 Pistons and conrods
103
4.1 Assembly overview - pistons and conrods
103
4.2 Removing and installing pistons
106
4.3 Checking pistons and cylinder bores
107
4.4 Separating new conrod
109
4.5 Checking radial clearance of conrods
110
4.6 Removing and installing oil spray jets
110
4.7 Setting piston to TDC position
111
Cylinder head, valve gear
115
1 Cylinder head
115
1.1 Assembly overview - cylinder head
115
1.2 Assembly overview - camshaft housing
117
1.3 Removing and installing cylinder head
120
1.4 Removing and installing camshaft housing
124
1.5 Checking compression
128
2 Toothed belt drive
131
2.1 Assembly overview - toothed belt cover
131
2.2 Assembly overview - toothed belt
131
2.3 Removing and installing toothed belt guard
134
2.4 Removing and installing toothed belt
135
2.5 Preassembling and installing test tool VAS 611 007
138
2.6 Checking valve timing
146
2.7 Adjusting valve timing
148
2.8 Removing toothed belt from camshaft
159
3 Valve gear
166
3.1 Assembly overview - valve gear
166
3.2 Removing and installing camshaft oil seal
169
3.3 Removing and installing camshaft adjuster
181
3.4 Removing and installing inlet camshaft control valve 1 N727
191
3.5 Removing and installing exhaust camshaft control valve 1 N318
192
3.6 Removing and installing valve stem seals
193
3.7 Removing and installing holder for oil seal
207
4 Inlet and exhaust valves
210
4.1 Checking valve guides
210
4.2 Checking valves
211
4.3 Valve dimensions
211
Lubrication
212
1 Sump, oil pump
212
1.1 Assembly overview - sump/oil pump
212
1.2 Engine oil:
216
1.3 Removing and installing sump
216
1.4 Removing and installing oil pump
221
1.5 Removing and installing oil level and oil temperature sender G266
222
2 Engine oil cooler
224
2.1 Assembly overview - engine oil cooler
224
2.2 Removing and installing engine oil cooler
225
3 Crankcase ventilation
226
3.1 Assembly overview - crankcase breather system
226
3.2 Removing and installing oil separator
227
4 Oil filter, oil pressure switch
230
4.1 Assembly overview - oil filter/oil pressure switch
230
4.2 Removing and installing oil pressure sender G10
231
4.3 Checking oil pressure and oil pressure switch
232
4.4 Removing and installing oil filter housing
232
4.5 Removing and installing oil pressure regulating valve N428
233
4.6 Removing and installing piston cooling jet control valve N522
234
Cooling
236
1 Cooling system/coolant
236
1.1 Connection diagram - coolant hoses
236
1.2 Checking cooling system for leaks
237
1.3 Draining and adding coolant
240
2 Coolant pump, regulation of cooling system
250
2.1 Assembly overview - coolant pump, thermostat
250
2.2 Assembly overview - electric coolant pump
252
2.3 Assembly overview - coolant temperature sender
252
2.4 Removing and installing electric coolant pump
253
2.5 Removing and installing coolant pump
255
2.6 Removing and installing toothed belt pulley for coolant pump
261
2.7 Removing and installing coolant temperature sender G62
263
2.8 Removing and installing radiator outlet coolant temperature sender G83
265
2.9 Removing and installing engine outlet coolant temperature sender G82
266
2.10 Removing and installing engine temperature regulation module GX33
269
2.11 Checking coolant pump
271
3 Coolant pipes
277
3.1 Assembly overview - coolant pipes
277
3.2 Removing and installing coolant pipes
278
4 Radiator, radiator fan
281
4.1 Assembly overview – radiator
281
4.2 Assembly overview - radiator cowl and radiator fan
286
4.3 Assembly overview - radiator blind
286
4.4 Removing and installing radiator
289
4.5 Removing and installing radiator cowl
306
4.6 Removing and installing radiator fan V7
307
4.7 Removing and installing radiator blind
308
4.8 Removing and installing radiator blind control motor V544
310
Turbocharging/supercharging
316
1 Turbocharger
316
1.1 Assembly overview - turbocharger
316
1.2 Removing and installing turbocharger
319
1.3 Removing and installing charge pressure control module GX34
325
1.4 Removing and installing connection for turbocharger
326
2 Charge air system
328
2.1 Assembly overview - charge air system
328
2.2 Removing and installing charge air cooler
330
2.3 Removing and installing charge pressure sender GX26
331
2.4 Checking charge air system for leaks
332
2.5 Removing and installing air pipe
336
Mixture preparation - injection
339
1 Injection system
339
1.1 Overview of fitting locations - injection system
339
2 Injectors
346
2.1 Assembly overview - fuel rail with injectors
346
2.2 Removing and installing fuel rail
348
2.3 Removing and installing injectors
349
3 Air filter
357
3.1 Assembly overview - air filter housing
357
3.2 Removing and installing air filter housing
359
3.3 Removing air duct on lock carrier
362
4 Intake manifold
365
4.1 Assembly overview - intake manifold
365
4.2 Removing and installing intake manifold
367
4.3 Removing and installing throttle valve module GX3
369
4.4 Cleaning throttle valve module GX3
370
5 Senders and sensors
372
5.1 Removing and installing fuel pressure sender G247
372
5.2 Checking fuel pressure sender G247
373
5.3 Removing and installing intake manifold sender GX9
375
5.4 Removing and installing exhaust gas pressure sensor 1 G450
375
6 Engine control unit
377
6.1 Assembly overview - engine control unit
377
6.2 Removing and installing engine control unit J623
377
7 High-pressure pump
383
7.1 Assembly overview - high-pressure pump
383
7.2 Removing and installing high-pressure pump
384
7.3 Removing and installing high-pressure pipe
386
8 Lambda probe
388
8.1 Assembly overview - Lambda probe
388
8.2 Removing and installing Lambda probe
389
Exhaust system
391
1 Exhaust pipes and silencers
391
1.1 Assembly overview – silencers
391
1.2 Separating exhaust pipes from silencers
395
1.3 Removing and installing silencer
396
1.4 Aligning exhaust system free of stress
401
1.5 Checking exhaust system for leaks
401
1.6 Installation position of clamp
402
2 Emission control
404
2.1 Assembly overview - emission control
404
2.2 Removing and installing catalytic converter
407
2.3 Removing and installing particulate filter
410
Ignition system
411
1 Ignition system
411
1.1 Assembly overview - ignition system
411
1.2 Removing and installing ignition coils with output stage
413
1.3 Removing and installing knock sensor 1 G61
416
1.4 Removing and installing engine speed sender G28
417
1.5 Removing and installing inlet camshaft position sender G1002
419
1.6 Removing and installing exhaust camshaft position sender G1003
420

Manufacturer's designation	3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
Manufacturer	Volkswagen
Suitable for	Polo (2018) / T-Roc (2018 >) / T-Cross (2019 >) / Golf (2020 >) / T-Roc Cabriolet (2020 >) / Golf Variant (2021 >)
Suitable car types	AW1, C11, CD1, AC7, CG5
Engine code	DLAC, DLAB
Category	Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

7-speed dual clutch gearbox 0GC

For Polo (2018)

9,22 € Details

Gas drive - General information

For Bora / Bora Variant / Golf / Golf Variant (1998 - 2006) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Up! (2012) / Golf VII (2013) / Golf Variant (2014) / VW eUP (2012) / Golf VII (2017) / Golf (2017) / Polo (2018) / Golf (2020 >) / Up! (2020 >) / Golf Variant (2021 >) / Polo (2022)

6,58 € Details

Heating, air conditioner

For Polo (2018)

14,51 € Details

3-cylinder injection engine (1.0 l engine, 4 V, EA 211)

For Polo (2014) / Polo G (Indien) (2015) / Polo (2018) / Polo [IN] (2016 >)

25,05 € Details

Electrical system, General information

For Touareg (2003 - 2007) / Polo (1995 - 2002) / Phaeton (2001 - 2008) / Lupo (1998 - 2006) / Lupo 3L (1999 - 2006) / Golf (2004 - 2007) / Bora / Bora Variant / Golf / Golf Variant (1998 - 2006) / Polo (2002 - 2005) / Polo Variant (1997 - 2002) / Passat / Passat Variant (1997 - 2005) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / Polo (2005 - 2007) / Sharan (1995 - 2010) / EOS (2006) / Golf Cabriolet (1994 - 2002) / Golf Cabrio (1997 - 2002) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Scirocco (2008) / Golf Plus (2009) / Polo (India) (2010) / Touareg (2011) / Polo (India) (2010) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Passat (NMS - US) (2012) / Passat CC (2009) / Up! (2012) / Golf VII (2013) / Golf Variant (2014) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Polo (2014) / Golf Sportsvan (2014 >) / Scirocco GP (2015) / XL1 (2012 -) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / Passat (2016) / Tiguan (2016) / VW eUP (2012) / Arteon () / Polo (2018) / Polo [IN] (2016 >) / T-Roc (2018 >) / e-Golf (2014) / Golf Sportsvan (2018 >) / Passat (USA) (2019 >) / Up! (2020 >) / T-Roc Cabriolet (2020 >) / Tiguan (2021 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)

16,33 € Details

Wheels and Tyres Guide

For Polo (2018)

7,07 € Details

Maintenance

For Polo (2018) / Polo (2022)

16,33 € Details

Fuel supply system - diesel engines

For Polo (2018) / T-Cross (2019 >)

8,22 € Details

Installed 5-speed manual gearbox 0A4

For Polo (2018)

8,48 € Details

Manual for Troubleshooting and Diagnosing Noises

For Touran (2003 - 2011) / EOS (2006) / Passat Variant (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Passat (2005 - 2008) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Golf VI Variant (2010) / Touareg (2011) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat (NMS - US) (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Golf VII (2013) / Golf Variant (2014) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Jetta (2014 >) / eUp! (ab 2014) / eGolf (ab 2014) / Polo (2014) / Golf (Mexiko) (2014 >) / Jetta (Malaysia) (2013 >) / Golf Sportsvan (2014 >) / Scirocco GP (2015) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / Passat (2016) / Tiguan (2016) / VW eUP (2012) / VW Beetle (2011) / Golf VII (2017) / Arteon () / Tiguan RUS (2017) / e-Golf (2017) / e-UP! (2017) / Golf [MX] (2018 >) / Polo (2018) / T-Roc (2018 >) / Jetta [MX] (2018 >) / Golf Sportsvan (2018 >) / Passat (USA) (2019 >) / T-Roc Cabriolet (2020 >) / Tiguan (2021 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)

4,97 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

N10624701

Schraube

2,81 €

Details

G001790M3

Additiv

19,77 €

Details

80A971883

Gehaeuse

5,68 €

Details

N90631202

Mutter

1,78 €

Details

1J0881671G4PK

Knopf

5,27 €

Details

Heizung, Klimaanlage

For Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)

12,76 € Details

Ratgeber Räder, Reifen

For Touran (2016 > )

5,52 € Details

Heizung, Klimaanlage

For Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)

15,89 € Details

About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners