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  • Examplepage for repair manual 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)

3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)

For Polo / T-Roc / T-Cross / Golf / T-Roc Cabriolet / Golf Variant

Original Volkswagen repair manual


31,73 €7% VAT incl.

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Language: English

Digital PDF file

50.427 KB

427 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing motor, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Inlet and exhaust valves, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual 3-cylinder direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair notes
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 General information
    7
  • 3.3 General repair instructions
    8
  • 3.4 Foreign objects in engine
    8
  • 3.5 Contact corrosion
    8
  • 3.6 Pipe/wire routing and attachment
    9
  • 3.7 Installing radiators and condensers
    9
  • 3.8 Checking vacuum system
    9
  • Removing and installing engine
    10
  • 1 Removing and installing motor
    10
  • 1.1 Removing motor
    10
  • 1.2 Separating engine and gearbox
    23
  • 1.3 Securing engine on engine and gearbox support
    27
  • 1.4 Installing engine
    30
  • 2 Assembly mountings
    34
  • 2.1 Assembly overview – assembly mountings
    34
  • 2.2 Removing and installing engine mounting
    40
  • 2.3 Removing and installing gearbox mounting
    43
  • 2.4 Removing and installing pendulum support
    47
  • 2.5 Supporting engine in installation position
    48
  • 2.6 Adjusting assembly mountings
    58
  • 2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
    61
  • Crankshaft group
    62
  • 1 Cylinder block (pulley end)
    62
  • 1.1 Assembly overview - poly V-belt drive
    62
  • 1.2 Removing and installing poly-V belt
    66
  • 1.3 Removing and installing tensioner for poly V-belt
    69
  • 1.4 Removing and installing vibration damper
    70
  • 1.5 Removing and installing engine support
    73
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    76
  • 1.7 Removing and installing sealing flange on pulley end
    79
  • 2 Cylinder block, gearbox end
    83
  • 2.1 Assembly overview - cylinder block, gearbox end
    83
  • 2.2 Removing and installing flywheel
    85
  • 2.3 Removing and installing sealing flange on gearbox side
    87
  • 3 Crankshaft
    98
  • 3.1 Crankshaft dimensions
    98
  • 3.2 Renewing needle bearing in crankshaft
    98
  • 3.3 Measuring axial clearance of crankshaft
    101
  • 4 Pistons and conrods
    103
  • 4.1 Assembly overview - pistons and conrods
    103
  • 4.2 Removing and installing pistons
    106
  • 4.3 Checking pistons and cylinder bores
    107
  • 4.4 Separating new conrod
    109
  • 4.5 Checking radial clearance of conrods
    110
  • 4.6 Removing and installing oil spray jets
    110
  • 4.7 Setting piston to TDC position
    111
  • Cylinder head, valve gear
    115
  • 1 Cylinder head
    115
  • 1.1 Assembly overview - cylinder head
    115
  • 1.2 Assembly overview - camshaft housing
    117
  • 1.3 Removing and installing cylinder head
    120
  • 1.4 Removing and installing camshaft housing
    124
  • 1.5 Checking compression
    128
  • 2 Toothed belt drive
    131
  • 2.1 Assembly overview - toothed belt cover
    131
  • 2.2 Assembly overview - toothed belt
    131
  • 2.3 Removing and installing toothed belt guard
    134
  • 2.4 Removing and installing toothed belt
    135
  • 2.5 Preassembling and installing test tool VAS 611 007
    138
  • 2.6 Checking valve timing
    146
  • 2.7 Adjusting valve timing
    148
  • 2.8 Removing toothed belt from camshaft
    159
  • 3 Valve gear
    166
  • 3.1 Assembly overview - valve gear
    166
  • 3.2 Removing and installing camshaft oil seal
    169
  • 3.3 Removing and installing camshaft adjuster
    181
  • 3.4 Removing and installing inlet camshaft control valve 1 N727
    191
  • 3.5 Removing and installing exhaust camshaft control valve 1 N318
    192
  • 3.6 Removing and installing valve stem seals
    193
  • 3.7 Removing and installing holder for oil seal
    207
  • 4 Inlet and exhaust valves
    210
  • 4.1 Checking valve guides
    210
  • 4.2 Checking valves
    211
  • 4.3 Valve dimensions
    211
  • Lubrication
    212
  • 1 Sump, oil pump
    212
  • 1.1 Assembly overview - sump/oil pump
    212
  • 1.2 Engine oil:
    216
  • 1.3 Removing and installing sump
    216
  • 1.4 Removing and installing oil pump
    221
  • 1.5 Removing and installing oil level and oil temperature sender G266
    222
  • 2 Engine oil cooler
    224
  • 2.1 Assembly overview - engine oil cooler
    224
  • 2.2 Removing and installing engine oil cooler
    225
  • 3 Crankcase ventilation
    226
  • 3.1 Assembly overview - crankcase breather system
    226
  • 3.2 Removing and installing oil separator
    227
  • 4 Oil filter, oil pressure switch
    230
  • 4.1 Assembly overview - oil filter/oil pressure switch
    230
  • 4.2 Removing and installing oil pressure sender G10
    231
  • 4.3 Checking oil pressure and oil pressure switch
    232
  • 4.4 Removing and installing oil filter housing
    232
  • 4.5 Removing and installing oil pressure regulating valve N428
    233
  • 4.6 Removing and installing piston cooling jet control valve N522
    234
  • Cooling
    236
  • 1 Cooling system/coolant
    236
  • 1.1 Connection diagram - coolant hoses
    236
  • 1.2 Checking cooling system for leaks
    237
  • 1.3 Draining and adding coolant
    240
  • 2 Coolant pump, regulation of cooling system
    250
  • 2.1 Assembly overview - coolant pump, thermostat
    250
  • 2.2 Assembly overview - electric coolant pump
    252
  • 2.3 Assembly overview - coolant temperature sender
    252
  • 2.4 Removing and installing electric coolant pump
    253
  • 2.5 Removing and installing coolant pump
    255
  • 2.6 Removing and installing toothed belt pulley for coolant pump
    261
  • 2.7 Removing and installing coolant temperature sender G62
    263
  • 2.8 Removing and installing radiator outlet coolant temperature sender G83
    265
  • 2.9 Removing and installing engine outlet coolant temperature sender G82
    266
  • 2.10 Removing and installing engine temperature regulation module GX33
    269
  • 2.11 Checking coolant pump
    271
  • 3 Coolant pipes
    277
  • 3.1 Assembly overview - coolant pipes
    277
  • 3.2 Removing and installing coolant pipes
    278
  • 4 Radiator, radiator fan
    281
  • 4.1 Assembly overview – radiator
    281
  • 4.2 Assembly overview - radiator cowl and radiator fan
    286
  • 4.3 Assembly overview - radiator blind
    286
  • 4.4 Removing and installing radiator
    289
  • 4.5 Removing and installing radiator cowl
    306
  • 4.6 Removing and installing radiator fan V7
    307
  • 4.7 Removing and installing radiator blind
    308
  • 4.8 Removing and installing radiator blind control motor V544
    310
  • Turbocharging/supercharging
    316
  • 1 Turbocharger
    316
  • 1.1 Assembly overview - turbocharger
    316
  • 1.2 Removing and installing turbocharger
    319
  • 1.3 Removing and installing charge pressure control module GX34
    325
  • 1.4 Removing and installing connection for turbocharger
    326
  • 2 Charge air system
    328
  • 2.1 Assembly overview - charge air system
    328
  • 2.2 Removing and installing charge air cooler
    330
  • 2.3 Removing and installing charge pressure sender GX26
    331
  • 2.4 Checking charge air system for leaks
    332
  • 2.5 Removing and installing air pipe
    336
  • Mixture preparation - injection
    339
  • 1 Injection system
    339
  • 1.1 Overview of fitting locations - injection system
    339
  • 2 Injectors
    346
  • 2.1 Assembly overview - fuel rail with injectors
    346
  • 2.2 Removing and installing fuel rail
    348
  • 2.3 Removing and installing injectors
    349
  • 3 Air filter
    357
  • 3.1 Assembly overview - air filter housing
    357
  • 3.2 Removing and installing air filter housing
    359
  • 3.3 Removing air duct on lock carrier
    362
  • 4 Intake manifold
    365
  • 4.1 Assembly overview - intake manifold
    365
  • 4.2 Removing and installing intake manifold
    367
  • 4.3 Removing and installing throttle valve module GX3
    369
  • 4.4 Cleaning throttle valve module GX3
    370
  • 5 Senders and sensors
    372
  • 5.1 Removing and installing fuel pressure sender G247
    372
  • 5.2 Checking fuel pressure sender G247
    373
  • 5.3 Removing and installing intake manifold sender GX9
    375
  • 5.4 Removing and installing exhaust gas pressure sensor 1 G450
    375
  • 6 Engine control unit
    377
  • 6.1 Assembly overview - engine control unit
    377
  • 6.2 Removing and installing engine control unit J623
    377
  • 7 High-pressure pump
    383
  • 7.1 Assembly overview - high-pressure pump
    383
  • 7.2 Removing and installing high-pressure pump
    384
  • 7.3 Removing and installing high-pressure pipe
    386
  • 8 Lambda probe
    388
  • 8.1 Assembly overview - Lambda probe
    388
  • 8.2 Removing and installing Lambda probe
    389
  • Exhaust system
    391
  • 1 Exhaust pipes and silencers
    391
  • 1.1 Assembly overview – silencers
    391
  • 1.2 Separating exhaust pipes from silencers
    395
  • 1.3 Removing and installing silencer
    396
  • 1.4 Aligning exhaust system free of stress
    401
  • 1.5 Checking exhaust system for leaks
    401
  • 1.6 Installation position of clamp
    402
  • 2 Emission control
    404
  • 2.1 Assembly overview - emission control
    404
  • 2.2 Removing and installing catalytic converter
    407
  • 2.3 Removing and installing particulate filter
    410
  • Ignition system
    411
  • 1 Ignition system
    411
  • 1.1 Assembly overview - ignition system
    411
  • 1.2 Removing and installing ignition coils with output stage
    413
  • 1.3 Removing and installing knock sensor 1 G61
    416
  • 1.4 Removing and installing engine speed sender G28
    417
  • 1.5 Removing and installing inlet camshaft position sender G1002
    419
  • 1.6 Removing and installing exhaust camshaft position sender G1003
    420
Manufacturer's designation 3-cylinder direct injection engine (1.0 l engine, 4V, EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Polo (2018) / T-Roc (2018 >) / T-Cross (2019 >) / Golf (2020 >) / T-Roc Cabriolet (2020 >) / Golf Variant (2021 >)
Suitable car types AW1, C11, CD1, AC7, CG5
Engine code DLAC, DLAB
Category Reparaturanleitung

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