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  • Examplepage for repair manual 2 General body repairs, exterior
  • Examplepage for repair manual 3 General body repairs, exterior

General body repairs, exterior

For Polo

Original Volkswagen repair manual


32,37 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

40.166 KB

438 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Bulkhead, Bonnet, Tank flap unit, Door, Central locking, Rear windscreen, Mouldings, trims, extensions, Exterior mirror, Trim film and protective film, Lettering and badges and Special add-on parts. Show more
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Repair manual Polo General body repairs, exterior PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • Body - front
    2
  • 1 Lock carrier
    2
  • 1.1 Assembly overview – lock carrier
    2
  • 1.2 Removing and installing lock carrier
    6
  • 1.3 Moving to and back from service position
    12
  • 2 Wings
    16
  • 2.1 Assembly overview – wing
    16
  • 2.2 Removing and installing wing
    16
  • 3 Bulkhead
    21
  • 3.1 Assembly overview – bulkhead
    21
  • 3.2 Assembly overview – plenum chamber cover
    21
  • 3.3 Removing and installing bulkhead
    22
  • 3.4 Removing and installing plenum chamber cover
    23
  • Bonnet, rear lid
    27
  • 1 Bonnet
    27
  • 1.1 Assembly overview – bonnet
    27
  • 1.2 Assembly overview – Bowden cable
    28
  • 1.3 Removing and installing bonnet
    29
  • 1.4 Adjusting bonnet
    32
  • 1.5 Removing and installing bonnet lock
    39
  • 1.6 Removing and installing bonnet lock operating lever
    44
  • 1.7 Removing and installing striker pin
    47
  • 1.8 Removing and installing hinges
    48
  • 1.9 Renewing hinges
    50
  • 1.10 Removing and installing insulation
    52
  • 1.11 Removing and installing bonnet stay
    53
  • 1.12 Removing and installing Bowden cable
    55
  • 2 Rear lid
    63
  • 2.1 Assembly overview – rear lid
    63
  • 2.2 Removing and installing rear lid
    65
  • 2.3 Adjusting rear lid
    68
  • 2.4 Removing and installing bonnet lock
    75
  • 2.5 Removing and installing operating mechanism
    77
  • 2.6 Removing and installing hinges
    82
  • 2.7 Removing and installing striker pin
    85
  • 2.8 Removing and installing rear lid seal
    86
  • 2.9 Removing and installing gas strut
    88
  • 2.10 Releasing gas from gas strut
    89
  • 3 Tank flap unit
    91
  • 3.1 Assembly overview – tank flap unit
    91
  • 3.2 Removing and installing tank flap unit
    91
  • 3.3 Removing and installing fuel tank flap
    94
  • Front doors, door components, central locking
    96
  • 1 Door
    96
  • 1.1 Assembly overview – door
    96
  • 1.2 Removing and installing inner door seal
    99
  • 1.3 Removing and installing outer door seal
    101
  • 1.4 Removing and installing door
    103
  • 1.5 Adjusting door
    107
  • 1.6 Adjusting striker pin
    109
  • 1.7 Removing and installing door arrester
    111
  • 2 Door components
    114
  • 2.1 Assembly overview – door components
    114
  • 2.2 Assembly overview – window regulator
    116
  • 2.3 Assembly overview – door handle and door lock
    116
  • 2.4 Removing and installing window regulator motor
    117
  • 2.5 Removing and installing window regulator
    120
  • 2.6 Removing and installing inner door cover
    123
  • 2.7 Removing and installing striker pin
    125
  • 2.8 Removing and installing cap on door handle
    127
  • 2.9 Removing and installing lock cylinder
    133
  • 2.10 Removing and installing door handle
    136
  • 2.11 Removing and installing mounting bracket
    138
  • 2.12 Removing and installing door lock
    140
  • 2.13 Removing and installing window channel
    145
  • 2.14 Removing and installing window slot outer seal
    148
  • 2.15 Removing and installing window slot inner seal
    150
  • 3 Central locking
    151
  • 3.1 Overview of fitting locations – central locking system
    151
  • 3.2 Removing and installing ignition key battery
    153
  • 3.3 Removing and installing cap on ignition key
    155
  • 3.4 Removing and installing tank filler flap locking motor V155
    156
  • Rear doors, door components
    158
  • 1 Door
    158
  • 1.1 Assembly overview – door
    158
  • 1.2 Removing and installing door
    161
  • 1.3 Adjusting door
    164
  • 1.4 Adjusting striker pin
    166
  • 1.5 Removing and installing door arrester
    168
  • 1.6 Removing and installing inner door seal
    170
  • 1.7 Removing and installing outer door seal
    172
  • 2 Door components
    174
  • 2.1 Assembly overview – door components
    174
  • 2.2 Assembly overview – window regulator
    176
  • 2.3 Assembly overview – door handle and door lock
    176
  • 2.4 Removing and installing window regulator motor
    177
  • 2.5 Removing and installing window regulator
    180
  • 2.6 Removing and installing window crank
    183
  • 2.7 Removing and installing inner door cover
    186
  • 2.8 Removing and installing striker pin
    188
  • 2.9 Removing and installing cap on door handle
    190
  • 2.10 Removing and installing door handle
    194
  • 2.11 Removing and installing mounting bracket
    196
  • 2.12 Removing and installing door lock
    199
  • 2.13 Removing and installing window channel
    203
  • 2.14 Removing and installing window slot outer seal
    206
  • 2.15 Removing and installing window slot inner seal
    207
  • Sunroof
    209
  • 1 Sliding sunroof
    209
  • 1.1 Assembly overview – sliding sunroof
    209
  • 1.2 Assembly overview - sunroof seals
    211
  • 1.3 Assembly overview – sunroof roller blind
    211
  • 1.4 Removing and installing glass panel
    212
  • 1.5 Adjusting sunroof panel
    215
  • 1.6 Removing and installing front trim for sliding sunroof
    217
  • 1.7 Removing and installing wind deflector
    218
  • 1.8 Removing and installing sunroof roller blind
    221
  • 1.9 Removing and installing sliding sunroof frame
    228
  • 1.10 Removing and installing J245sliding sunroof adjustment control unit
    237
  • 1.11 Removing and installing sunroof motor V1
    239
  • 1.12 Manual operation
    242
  • 1.13 Removing and installing slotted guide
    243
  • 1.14 Removing and installing sliding sunroof seals
    247
  • 1.15 Programming sliding sunroof adjustment control unit J245
    254
  • Bumpers
    255
  • 1 Bumper, front
    255
  • 1.1 Assembly overview – bumper cover
    255
  • 1.2 Assembly overview – bumper carrier
    258
  • 1.3 Removing and installing bumper cover
    259
  • 1.4 Repairing bumper cover
    263
  • 1.5 Installing holder for parking aid sender
    263
  • 1.6 Installing retainer for parking aid sender
    269
  • 2 Bumper, rear
    274
  • 2.1 Assembly overview – bumper cover
    274
  • 2.2 Assembly overview – bumper carrier
    276
  • 2.3 Removing and installing bumper cover
    277
  • 2.4 Removing and installing bumper carrier
    280
  • 2.5 Repairing bumper cover
    282
  • 2.6 Installing holder for parking aid sender
    282
  • 2.7 Installing retainer for parking aid sender
    287
  • 2.8 Removing and installing forced ventilation for passenger compartment
    291
  • 2.9 Checking forced ventilation for passenger compartment
    293
  • Glazing
    294
  • 1 Repair notes
    294
  • 1.1 Minimum drying times for bonded windows
    294
  • 1.2 Window repair
    295
  • 1.3 Installation instructions for bonded windows
    295
  • 1.4 Preparing old undamaged windows for installing
    297
  • 1.5 Preparing new windows for installing
    298
  • 1.6 Preparing body flange for installing
    300
  • 1.7 Cleaning off excess adhesive
    301
  • 2 Windscreen
    302
  • 2.1 Assembly overview – windscreen
    302
  • 2.2 Removing and installing windscreen
    303
  • 3 Rear windscreen
    311
  • 3.1 Assembly overview – rear window
    311
  • 3.2 Removing and installing rear window
    312
  • 4 Side windows
    316
  • 4.1 Assembly overview - rear side windows
    316
  • 4.2 Removing and installing rear side window
    317
  • 5 Door windows
    321
  • 5.1 Assembly overview - front door window
    321
  • 5.2 Assembly overview - rear door window
    321
  • 5.3 Removing and installing front door window
    322
  • 5.4 Removing and installing rear door window
    326
  • Exterior equipment
    330
  • 1 Radiator grille and front trim
    330
  • 1.1 Assembly overview – radiator grille
    330
  • 1.2 Removing and installing radiator grille
    330
  • 2 Spoiler
    333
  • 2.1 Assembly overview - spoiler, GTI, R-Line
    333
  • 2.2 Removing and installing spoiler, GTI, R-Line
    333
  • 3 Mouldings, trims, extensions
    341
  • 3.1 Assembly overview - side member trim, GTI, R-Line
    341
  • 3.2 Removing and installing A-pillar trim
    341
  • 3.3 Removing and installing B-pillar trim on door
    343
  • 3.4 Removing and installing C-pillar trim on door
    346
  • 3.5 Removing and installing step moulding
    348
  • 3.6 Removing and installing side member trim, GTI, R-Line
    350
  • 4 Noise insulation
    355
  • 4.1 Assembly overview - noise insulation
    355
  • 5 Underbody cladding
    358
  • 5.1 Overview of fitting locations - underbody cladding
    358
  • 5.2 Removing and installing underbody cladding
    358
  • 5.3 Removing and installing centre underbody panels
    360
  • 5.4 Removing and installing rear underbody cladding
    363
  • 6 Exterior mirror
    365
  • 6.1 Assembly overview – exterior mirror
    365
  • 6.2 Removing and installing exterior mirror
    366
  • 6.3 Removing and installing mirror glass
    371
  • 6.4 Removing and installing mirror adjustment unit
    373
  • 6.5 Removing and installing mirror cover
    375
  • 6.6 Removing and installing mirror frame
    376
  • 6.7 Removing and installing turn signal
    377
  • 7 Wheel housing liner
    379
  • 7.1 Assembly overview – front wheel housing liner
    379
  • 7.2 Assembly overview – rear wheel housing liner
    380
  • 7.3 Removing and installing front wheel housing liner
    380
  • 7.4 Removing and installing rear wheel housing liner
    382
  • 8 Trim film and protective film
    384
  • 8.1 Renewing decorative film and protective film
    384
  • 8.2 Decorative film dimensions
    385
  • 8.3 Renewing decorative film
    385
  • 9 Lettering and badges
    388
  • 9.1 Dimensions - lettering and badges on rear
    388
  • 9.2 Dimensions – lettering and badges on sides
    395
  • 9.3 Renewing lettering and badges on sides, GTI, R-Line
    398
  • 9.4 Removing and installing lettering and emblems for radiator grille
    400
  • 9.5 Renewing lettering and badges at rear
    404
  • 10 Special add-on parts
    405
  • 10.1 Assembly overview - special add-on parts, GTI, R-Line
    405
  • 11 Towing bracket
    406
  • 11.1 Assembly overview – towing bracket
    406
  • 11.2 Removing and installing towing bracket
    407
  • 12 Heat shields
    410
  • 12.1 Overview of fitting locations – heat shields
    410
  • 12.2 Removing and installing underbody heat shield
    410
  • 12.3 Removing and installing heat shield for centre exhaust system
    411
  • 12.4 Removing and installing heat shield for rear silencer
    412
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Polo (2018)
Suitable car types AW1
Category Reparaturanleitung

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