Name: 3-cyl. injection engine (1.0 l engine, 4V, EA 211 EVO)
Brand: Volkswagen
SKU: CDG19983968b243
Price: 29.4 EUR
Availability: InStock

Content
Details
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Repair manual Polo / Up! 3-cyl. injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety regulations for working on fuel supply
1
1.2 Safety measures when working on vehicles with a start/stop system
1
1.4 Safety precautions when working on the cooling system
2
1.5 Safety precautions when working on ignition system
2
2 Identification
3
2.1 Engine number/engine data
3
3 Repair instructions
5
3.1 Rules for cleanliness
5
3.2 General information
5
3.3 General repair instructions
5
3.4 Foreign objects in engine
6
3.5 Contact corrosion
6
3.6 Routing and attachment of lines
6
3.7 Fitting radiator and condensers
6
3.8 Checking vacuum system
7
Removing and installing engine
8
1 Removing and installing engine
8
1.1 Removing motor
8
1.2 Separating engine and gearbox
30
1.3 Securing engine on engine and gearbox support
31
1.4 Installing engine
34
2 Assembly mountings
38
2.1 Assembly overview - assembly mountings
38
2.2 Removing and installing engine mounting
44
2.3 Removing and installing gearbox mountings
46
2.4 Removing and installing pendulum support
50
2.5 Supporting engine in installation position
51
2.6 Adjusting assembly mountings
60
2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
62
Crankshaft group
64
1 Cylinder block (pulley end)
64
1.1 Assembly overview - poly V-belt drive
64
1.2 Removing and installing poly-V belt
68
1.3 Removing and installing tensioner for poly V-belt
72
1.4 Removing and installing vibration damper
73
1.5 Removing and installing engine support
77
1.6 Renewing crankshaft oil seal - belt pulley end
79
1.7 Removing and installing sealing flange on pulley end
82
2 Cylinder block, gearbox end
86
2.1 Assembly overview - cylinder block, gearbox end
86
2.2 Removing and installing flywheel
87
2.3 Removing and installing sealing flange on gearbox side
89
3 Crankshaft
100
3.1 Crankshaft dimensions
100
4 Pistons and conrods
101
4.1 Assembly overview - pistons and conrods
101
4.2 Checking pistons and cylinder bores
103
4.3 Separating new conrod
106
4.4 Removing and installing oil spray jets
106
4.5 Setting piston to TDC position
108
Cylinder head, valve gear
111
1 Cylinder head
111
1.1 Assembly overview - cylinder head
111
1.2 Removing and installing cylinder head
114
1.3 Removing and installing camshaft housing
120
1.4 Checking compression
125
2 Toothed belt drive
128
2.1 Assembly overview - toothed belt cover
128
2.2 Assembly overview - toothed belt
129
2.3 Removing and installing toothed belt guard
132
2.4 Removing and installing toothed belt
133
2.5 Preassembling and installing valve timing tool
143
2.6 Checking valve timing
151
2.7 Adjusting valve timing
154
2.8 Removing toothed belt from camshaft
165
3 Valve gear
173
3.1 Assembly overview - valve gear
173
3.2 Removing and installing camshaft oil seal
176
3.3 Removing and installing camshaft adjuster
187
3.4 Removing and installing camshaft control valve 1 N727
197
3.5 Removing and installing exhaust camshaft control valve 1 N318
198
3.6 Removing and installing valve stem seals
198
3.7 Removing and installing holder for oil seal
208
4 Inlet and exhaust valves
212
4.1 Checking valve guides
212
Lubrication
214
1 Sump, oil pump
214
1.1 Assembly overview - sump/oil pump
214
1.2 Engine oil:
220
1.3 Removing and installing oil sump
221
1.4 Removing and installing oil pump
225
1.5 Removing and installing oil level and oil temperature sender G266
229
2 Crankcase ventilation
230
2.1 Assembly overview - crankcase breather system
230
2.2 Removing and installing oil separator
231
3 Oil filter, oil pressure switch
232
3.1 Assembly overview - oil pressure switches/oil pressure control
232
3.2 Removing and installing oil pressure sender G10
233
3.3 Checking oil pressure and oil pressure switch
234
3.4 Removing and installing oil filter housing
234
3.5 Removing and installing oil pressure regulating valve N428
235
Cooling
237
1 Cooling system/coolant
237
1.1 Connection diagram - coolant hoses
237
1.2 Checking cooling system for leaks
237
1.3 Draining and adding coolant
241
2 Coolant pump, regulation of cooling system
259
2.1 Assembly overview - coolant pump, thermostat
259
2.2 Assembly overview - coolant temperature sender
261
2.3 Removing and installing coolant pump
261
2.4 Removing and installing toothed belt pulley for coolant pump
266
2.5 Removing and installing coolant temperature sender G62
268
2.6 Removing and installing engine outlet coolant temperature sender G82
271
2.7 Removing and installing engine temperature regulation module GX33
273
2.8 Checking coolant pump
276
3 Coolant pipes
282
3.1 Assembly overview - coolant pipes
282
3.2 Removing and installing coolant pipes
283
4 Radiator, radiator fan
284
4.1 Assembly overview - radiator/radiator fan
284
4.2 Assembly overview - radiator cowl and radiator fan
287
4.3 Removing and installing radiator
288
4.4 Removing and installing radiator cowl with radiator fan
299
4.5 Removing and installing radiator fan VX57
303
Mixture preparation - injection
304
1 Injection system
304
1.1 Overview of fitting locations - injection system
304
2 Injectors
308
2.1 Assembly overview - fuel rail with injectors
308
2.2 Removing and installing injectors
309
2.3 Checking injectors
313
3 Air filter
319
3.1 Assembly overview - air filter housing
319
3.2 Removing and installing air filter housing
322
3.3 Removing and installing resonator for intake air
324
3.4 Removing air duct on lock carrier
324
4 Intake manifold
325
4.1 Assembly overview - intake manifold
325
4.2 Removing and installing intake manifold
327
4.3 Removing and installing throttle valve module GX3
330
4.4 Cleaning throttle valve module GX3
332
5 Senders and sensors
334
5.1 Removing and installing intake manifold sender GX9
334
5.2 Removing and installing fuel pressure sender for low-pressure G410
335
6 Engine control unit
336
6.1 Assembly overview - engine control unit
336
6.2 Removing and installing engine control unit J623
337
6.3 Removing and installing engine (motor) control unit J623 with protective housing
339
7 Lambda probe
344
7.1 Assembly overview - Lambda probe
344
7.2 Removing and installing Lambda probe
345
Exhaust system
350
1 Exhaust pipes and silencers
350
1.1 Assembly overview - silencers
350
1.2 Separating exhaust pipes from silencers
352
1.3 Removing and installing silencer
354
1.4 Aligning exhaust system free of stress
359
1.5 Checking exhaust system for leaks
359
1.6 Installation position of clamp
360
2 Emission control
364
2.1 Assembly overview - emission control
364
2.2 Removing and installing catalytic converter
367
Ignition system
371
1 Ignition system
371
1.1 Assembly overview - ignition system
371
1.2 Removing and installing ignition coils with output stage
373
1.3 Removing and installing knock sensor 1 G61
376
1.4 Removing and installing engine speed sender G28
376
1.5 Removing and installing inlet camshaft position sender G1002
381
1.6 Removing and installing exhaust camshaft position sender G1003
382

Manufacturer's designation	3-cyl. injection engine (1.0 l engine, 4V, EA 211 EVO)
Manufacturer	Volkswagen
Suitable for	Polo (2018) / Up! (2020 >)
Suitable car types	AW1, 123
Engine code	DFNB, DSGB, DSGD, DSGC
Category	Reparaturanleitung

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