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  • Examplepage for repair manual 3-cyl. injection engine (1.0 l engine, 4V, EA 211 EVO)
  • Examplepage for repair manual 2 3-cyl. injection engine (1.0 l engine, 4V, EA 211 EVO)
  • Examplepage for repair manual 3 3-cyl. injection engine (1.0 l engine, 4V, EA 211 EVO)

3-cyl. injection engine (1.0 l engine, 4V, EA 211 EVO)

For Polo / Up!

Original Volkswagen repair manual


29,40 €7% VAT incl.

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Language: English

Digital PDF file

42.747 KB

388 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Injectors, Intake manifold and Lambda probe. Show more
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Repair manual Polo / Up! 3-cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    5
  • 3.1 Rules for cleanliness
    5
  • 3.2 General information
    5
  • 3.3 General repair instructions
    5
  • 3.4 Foreign objects in engine
    6
  • 3.5 Contact corrosion
    6
  • 3.6 Routing and attachment of lines
    6
  • 3.7 Fitting radiator and condensers
    6
  • 3.8 Checking vacuum system
    7
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing motor
    8
  • 1.2 Separating engine and gearbox
    30
  • 1.3 Securing engine on engine and gearbox support
    31
  • 1.4 Installing engine
    34
  • 2 Assembly mountings
    38
  • 2.1 Assembly overview - assembly mountings
    38
  • 2.2 Removing and installing engine mounting
    44
  • 2.3 Removing and installing gearbox mountings
    46
  • 2.4 Removing and installing pendulum support
    50
  • 2.5 Supporting engine in installation position
    51
  • 2.6 Adjusting assembly mountings
    60
  • 2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
    62
  • Crankshaft group
    64
  • 1 Cylinder block (pulley end)
    64
  • 1.1 Assembly overview - poly V-belt drive
    64
  • 1.2 Removing and installing poly-V belt
    68
  • 1.3 Removing and installing tensioner for poly V-belt
    72
  • 1.4 Removing and installing vibration damper
    73
  • 1.5 Removing and installing engine support
    77
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    79
  • 1.7 Removing and installing sealing flange on pulley end
    82
  • 2 Cylinder block, gearbox end
    86
  • 2.1 Assembly overview - cylinder block, gearbox end
    86
  • 2.2 Removing and installing flywheel
    87
  • 2.3 Removing and installing sealing flange on gearbox side
    89
  • 3 Crankshaft
    100
  • 3.1 Crankshaft dimensions
    100
  • 4 Pistons and conrods
    101
  • 4.1 Assembly overview - pistons and conrods
    101
  • 4.2 Checking pistons and cylinder bores
    103
  • 4.3 Separating new conrod
    106
  • 4.4 Removing and installing oil spray jets
    106
  • 4.5 Setting piston to TDC position
    108
  • Cylinder head, valve gear
    111
  • 1 Cylinder head
    111
  • 1.1 Assembly overview - cylinder head
    111
  • 1.2 Removing and installing cylinder head
    114
  • 1.3 Removing and installing camshaft housing
    120
  • 1.4 Checking compression
    125
  • 2 Toothed belt drive
    128
  • 2.1 Assembly overview - toothed belt cover
    128
  • 2.2 Assembly overview - toothed belt
    129
  • 2.3 Removing and installing toothed belt guard
    132
  • 2.4 Removing and installing toothed belt
    133
  • 2.5 Preassembling and installing valve timing tool
    143
  • 2.6 Checking valve timing
    151
  • 2.7 Adjusting valve timing
    154
  • 2.8 Removing toothed belt from camshaft
    165
  • 3 Valve gear
    173
  • 3.1 Assembly overview - valve gear
    173
  • 3.2 Removing and installing camshaft oil seal
    176
  • 3.3 Removing and installing camshaft adjuster
    187
  • 3.4 Removing and installing camshaft control valve 1 N727
    197
  • 3.5 Removing and installing exhaust camshaft control valve 1 N318
    198
  • 3.6 Removing and installing valve stem seals
    198
  • 3.7 Removing and installing holder for oil seal
    208
  • 4 Inlet and exhaust valves
    212
  • 4.1 Checking valve guides
    212
  • Lubrication
    214
  • 1 Sump, oil pump
    214
  • 1.1 Assembly overview - sump/oil pump
    214
  • 1.2 Engine oil:
    220
  • 1.3 Removing and installing oil sump
    221
  • 1.4 Removing and installing oil pump
    225
  • 1.5 Removing and installing oil level and oil temperature sender G266
    229
  • 2 Crankcase ventilation
    230
  • 2.1 Assembly overview - crankcase breather system
    230
  • 2.2 Removing and installing oil separator
    231
  • 3 Oil filter, oil pressure switch
    232
  • 3.1 Assembly overview - oil pressure switches/oil pressure control
    232
  • 3.2 Removing and installing oil pressure sender G10
    233
  • 3.3 Checking oil pressure and oil pressure switch
    234
  • 3.4 Removing and installing oil filter housing
    234
  • 3.5 Removing and installing oil pressure regulating valve N428
    235
  • Cooling
    237
  • 1 Cooling system/coolant
    237
  • 1.1 Connection diagram - coolant hoses
    237
  • 1.2 Checking cooling system for leaks
    237
  • 1.3 Draining and adding coolant
    241
  • 2 Coolant pump, regulation of cooling system
    259
  • 2.1 Assembly overview - coolant pump, thermostat
    259
  • 2.2 Assembly overview - coolant temperature sender
    261
  • 2.3 Removing and installing coolant pump
    261
  • 2.4 Removing and installing toothed belt pulley for coolant pump
    266
  • 2.5 Removing and installing coolant temperature sender G62
    268
  • 2.6 Removing and installing engine outlet coolant temperature sender G82
    271
  • 2.7 Removing and installing engine temperature regulation module GX33
    273
  • 2.8 Checking coolant pump
    276
  • 3 Coolant pipes
    282
  • 3.1 Assembly overview - coolant pipes
    282
  • 3.2 Removing and installing coolant pipes
    283
  • 4 Radiator, radiator fan
    284
  • 4.1 Assembly overview - radiator/radiator fan
    284
  • 4.2 Assembly overview - radiator cowl and radiator fan
    287
  • 4.3 Removing and installing radiator
    288
  • 4.4 Removing and installing radiator cowl with radiator fan
    299
  • 4.5 Removing and installing radiator fan VX57
    303
  • Mixture preparation - injection
    304
  • 1 Injection system
    304
  • 1.1 Overview of fitting locations - injection system
    304
  • 2 Injectors
    308
  • 2.1 Assembly overview - fuel rail with injectors
    308
  • 2.2 Removing and installing injectors
    309
  • 2.3 Checking injectors
    313
  • 3 Air filter
    319
  • 3.1 Assembly overview - air filter housing
    319
  • 3.2 Removing and installing air filter housing
    322
  • 3.3 Removing and installing resonator for intake air
    324
  • 3.4 Removing air duct on lock carrier
    324
  • 4 Intake manifold
    325
  • 4.1 Assembly overview - intake manifold
    325
  • 4.2 Removing and installing intake manifold
    327
  • 4.3 Removing and installing throttle valve module GX3
    330
  • 4.4 Cleaning throttle valve module GX3
    332
  • 5 Senders and sensors
    334
  • 5.1 Removing and installing intake manifold sender GX9
    334
  • 5.2 Removing and installing fuel pressure sender for low-pressure G410
    335
  • 6 Engine control unit
    336
  • 6.1 Assembly overview - engine control unit
    336
  • 6.2 Removing and installing engine control unit J623
    337
  • 6.3 Removing and installing engine (motor) control unit J623 with protective housing
    339
  • 7 Lambda probe
    344
  • 7.1 Assembly overview - Lambda probe
    344
  • 7.2 Removing and installing Lambda probe
    345
  • Exhaust system
    350
  • 1 Exhaust pipes and silencers
    350
  • 1.1 Assembly overview - silencers
    350
  • 1.2 Separating exhaust pipes from silencers
    352
  • 1.3 Removing and installing silencer
    354
  • 1.4 Aligning exhaust system free of stress
    359
  • 1.5 Checking exhaust system for leaks
    359
  • 1.6 Installation position of clamp
    360
  • 2 Emission control
    364
  • 2.1 Assembly overview - emission control
    364
  • 2.2 Removing and installing catalytic converter
    367
  • Ignition system
    371
  • 1 Ignition system
    371
  • 1.1 Assembly overview - ignition system
    371
  • 1.2 Removing and installing ignition coils with output stage
    373
  • 1.3 Removing and installing knock sensor 1 G61
    376
  • 1.4 Removing and installing engine speed sender G28
    376
  • 1.5 Removing and installing inlet camshaft position sender G1002
    381
  • 1.6 Removing and installing exhaust camshaft position sender G1003
    382
Manufacturer's designation 3-cyl. injection engine (1.0 l engine, 4V, EA 211 EVO)
Manufacturer Volkswagen
Suitable for Polo (2018) / Up! (2020 >)
Suitable car types AW1, 123
Engine code DFNB, DSGB, DSGD, DSGC
Category Reparaturanleitung

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