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  • Examplepage for repair manual 3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)
  • Examplepage for repair manual 2 3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)
  • Examplepage for repair manual 3 3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)
  • Examplepage for repair manual 3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)
  • Examplepage for repair manual 2 3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)
  • Examplepage for repair manual 3 3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)

3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)

For Caddy

Original Volkswagen repair manual


25,05 €7% VAT incl.

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Language: English

Digital PDF file

37.736 KB

320 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual Caddy 3-cylinder direct-injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 General information
    7
  • 3.3 Foreign objects in engine
    7
  • 3.4 Contact corrosion
    8
  • 3.5 Routing and attachment of lines
    8
  • 3.6 Fitting radiator and condensers
    8
  • 3.7 Checking vacuum system
    8
  • Removing and installing engine
    10
  • 1 Removing and installing engine
    10
  • 1.1 Removing engine
    10
  • 1.2 Separating engine and gearbox
    18
  • 1.3 Securing engine on engine and gearbox support
    20
  • 1.4 Installing engine
    21
  • 2 Assembly mountings
    26
  • 2.1 Assembly overview - assembly mountings
    26
  • 2.2 Removing and installing engine mounting
    28
  • 2.3 Removing and installing gearbox mounting
    30
  • 2.4 Removing and installing pendulum support
    32
  • 2.5 Supporting engine in installation position
    33
  • 2.6 Adjusting assembly mountings
    35
  • 2.7 Checking adjustment of assembly mountings
    38
  • Crankshaft group
    40
  • 1 Cylinder block (pulley end)
    40
  • 1.1 Assembly overview - poly V-belt drive
    40
  • 1.2 Removing and installing poly-V belt
    44
  • 1.3 Removing and installing tensioner for poly V-belt
    48
  • 1.4 Removing and installing vibration damper
    49
  • 1.5 Removing and installing engine support
    53
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    57
  • 2 Cylinder block, gearbox end
    61
  • 2.1 Assembly overview - cylinder block, gearbox end
    61
  • 2.2 Removing and installing flywheel
    62
  • 2.3 Removing and installing sealing flange on gearbox side
    63
  • 3 Crankshaft
    74
  • 3.1 Crankshaft dimensions
    74
  • 3.2 Renewing needle bearing in crankshaft
    74
  • 3.3 Measuring axial clearance of crankshaft
    77
  • 4 Pistons and conrods
    79
  • 4.1 Assembly overview - pistons and conrods
    79
  • 4.2 Removing and installing pistons
    82
  • 4.3 Checking pistons and cylinder bores
    83
  • 4.4 Separating new conrod
    85
  • 4.5 Checking radial clearance of conrods
    86
  • 4.6 Removing and installing oil spray jets
    86
  • Cylinder head, valve gear
    88
  • 1 Cylinder head
    88
  • 1.1 Assembly overview - cylinder head
    88
  • 1.2 Assembly overview - camshaft housing
    90
  • 1.3 Removing and installing cylinder head
    92
  • 1.4 Removing and installing camshaft housing
    96
  • 1.5 Checking compression
    100
  • 2 Toothed belt drive
    103
  • 2.1 Assembly overview - toothed belt cover
    103
  • 2.2 Assembly overview - toothed belt
    103
  • 2.3 Removing and installing toothed belt
    105
  • 2.4 Checking valve timing
    111
  • 2.5 Adjusting valve timing
    116
  • 2.6 Removing toothed belt from camshaft
    119
  • 3 Valve gear
    124
  • 3.1 Assembly overview - valve gear
    124
  • 3.2 Measuring axial play of camshaft
    126
  • 3.3 Removing and installing camshaft oil seal
    127
  • 3.4 Removing and installing camshaft adjuster
    134
  • 3.5 Removing and installing camshaft control valve 1 N205
    135
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    136
  • 3.7 Removing and installing valve stem seals
    137
  • 4 Inlet and exhaust valves
    147
  • 4.1 Reworking valve seats
    147
  • 4.2 Checking valve guides
    149
  • 4.3 Checking valves
    150
  • 4.4 Valve dimensions
    150
  • Lubrication
    151
  • 1 Sump, oil pump
    151
  • 1.1 Assembly overview - sump/oil pump
    151
  • 1.2 Engine oil:
    155
  • 1.3 Removing and installing sump
    156
  • 1.4 Removing and installing oil pump
    162
  • 1.5 Removing and installing oil level and oil temperature sender G266
    164
  • 2 Engine oil cooler
    165
  • 2.1 Assembly overview - engine oil cooler
    165
  • 2.2 Removing and installing engine oil cooler
    165
  • 3 Crankcase ventilation
    167
  • 3.1 Assembly overview - crankcase breather system
    167
  • 3.2 Removing and installing oil separator
    168
  • 4 Oil filter, oil pressure switch
    172
  • 4.1 Assembly overview - oil filter/oil pressure switch
    172
  • 4.2 Removing and installing oil pressure sender G10
    174
  • 4.3 Checking oil pressure
    175
  • 4.4 Removing and installing oil pressure regulating valve N428
    176
  • Cooling
    178
  • 1 Cooling system/coolant
    178
  • 1.1 Connection diagram - coolant hoses
    178
  • 1.2 Checking cooling system for leaks
    180
  • 1.3 Draining and adding coolant
    182
  • 2 Coolant pump, regulation of cooling system
    190
  • 2.1 Assembly overview - coolant pump, thermostat
    190
  • 2.2 Assembly overview - electric coolant pump
    193
  • 2.3 Assembly overview - coolant temperature sender
    194
  • 2.4 Removing and installing electric coolant pump
    195
  • 2.5 Removing and installing coolant pump
    197
  • 2.6 Removing and installing thermostat
    203
  • 2.7 Removing and installing toothed belt pulley for coolant pump
    207
  • 2.8 Removing and installing coolant temperature sender G62
    209
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    211
  • 3 Coolant pipes
    213
  • 3.1 Assembly overview - coolant pipes
    213
  • 3.2 Removing and installing coolant pipes
    213
  • 4 Radiator, radiator fan
    216
  • 4.1 Assembly overview - radiator/radiator fan
    216
  • 4.2 Assembly overview – radiator cowl and radiator fan
    218
  • 4.3 Removing and installing radiator
    219
  • 4.4 Removing and installing radiator cowl with radiator fan
    223
  • 4.5 Removing and installing radiator fan V7
    225
  • Turbocharging/supercharging
    227
  • 1 Turbocharger
    227
  • 1.1 Assembly overview - turbocharger
    227
  • 1.2 Removing and installing turbocharger
    229
  • 1.3 Removing and installing charge pressure positioner V465
    235
  • 2 Charge air system
    238
  • 2.1 Assembly overview - charge air system
    238
  • 2.2 Removing and installing charge air cooler
    241
  • 2.4 Checking charge air system for leaks
    244
  • 2.5 Removing and installing air pipe
    246
  • Mixture preparation - injection
    248
  • 1 Injection system
    248
  • 1.1 Overview of fitting locations - injection system
    248
  • 2 Injectors
    252
  • 2.1 Assembly overview - fuel rail with injectors
    252
  • 2.2 Removing and installing fuel rail
    254
  • 2.3 Removing and installing injectors
    254
  • 2.4 Renewing seals on injectors
    259
  • 2.5 Cleaning injectors
    264
  • 3 Air filter
    266
  • 3.1 Assembly overview - air filter housing
    266
  • 3.2 Removing and installing air filter housing
    267
  • 4 Intake manifold
    270
  • 4.1 Assembly overview – intake manifold
    270
  • 4.2 Removing and installing intake manifold
    272
  • 4.3 Removing and installing throttle valve module GX3
    275
  • 4.4 Cleaning throttle valve module
    276
  • 5 Senders and sensors
    278
  • 5.1 Removing and installing fuel pressure sender G247
    278
  • 5.2 Checking fuel pressure sender G247
    279
  • 5.3 Removing and installing exhaust gas pressure sensor 1 G450
    282
  • 5.4 Removing and installing intake manifold sender GX9
    283
  • 6 Engine control unit
    284
  • 6.1 Removing and installing engine (motor) control unit J623 with protective housing
    284
  • 7 High-pressure pump
    287
  • 7.1 Assembly overview - high-pressure pump
    287
  • 7.2 Removing and installing high-pressure pump
    288
  • 7.3 Removing and installing high-pressure pipe
    289
  • 8 Lambda probe
    291
  • 8.1 Assembly overview - Lambda probe
    291
  • 8.2 Removing and installing Lambda probe
    292
  • Exhaust system
    294
  • 1 Exhaust pipes and silencers
    294
  • 1.1 Assembly overview – silencers
    294
  • 1.2 Separating exhaust pipes from silencers
    295
  • 1.3 Aligning exhaust system free of stress
    297
  • 1.4 Checking exhaust system for leaks
    298
  • 1.5 Installation position of clamp
    298
  • 2 Emission control
    301
  • 2.1 Assembly overview – emission control
    301
  • 2.2 Removing and installing catalytic converter
    304
  • Ignition system
    307
  • 1 Ignition system
    307
  • 1.1 Assembly overview - ignition system
    307
  • 1.2 Removing and installing ignition coils with output stage
    309
  • 1.3 Removing and installing knock sensor 1 G61
    311
  • 1.4 Removing and installing Hall sender
    312
  • 1.5 Removing and installing engine speed sender G28
    313
Manufacturer's designation 3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Engine code DKRD, DKRE
Category Reparaturanleitung

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