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  • Examplepage for repair manual Heating, air conditioner
  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For Caddy

Original Volkswagen repair manual


12,69 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

12.027 KB

146 Sites

Detailed technical data

Immediately readable

This repair manual contains: Overview of fitting locations - heating, Heater, Control motors, Air duct, Operating and display unit, Other controlling and regulating components, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor and Front heater and air conditioning unit. Show more
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Repair manual Caddy Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when handling refrigerants
    2
  • 1.6 Safety precautions for working on vehicles with auxiliary/supplementary heater
    3
  • 1.7 Safety precautions when working on the SCR system
    4
  • 2 General information
    6
  • 2.1 Type plates
    6
  • 2.2 Notes concerning odours in air conditioned vehicles
    7
  • 3 Repair instructions
    9
  • 3.1 Rules for cleanliness
    9
  • 3.2 General information
    9
  • 3.3 General repair instructions
    10
  • 3.4 Contact corrosion
    10
  • 3.5 Bolts and nuts
    10
  • 3.6 Routing and attachment of lines
    10
  • 3.7 Fitting radiators and condensers
    11
  • 3.8 Checking cooling output
    11
  • 3.9 Working on refrigerant circuit
    13
  • 3.10 Refrigerant circuit seals
    14
  • 4 Technical data
    16
  • 4.1 Refrigerant capacity
    16
  • 4.2 Refrigerant oil capacities
    16
  • 4.3 Oil distribution
    17
  • 5 Hazard classification for the high-voltage system
    18
  • Heating
    19
  • 1 Overview of fitting locations - heating
    19
  • 2 Heater
    22
  • 2.1 Assembly overview – heater unit
    22
  • 2.2 Removing and installing heat exchanger
    24
  • 2.3 Removing and installing flexible shafts
    30
  • 3 Control motors
    32
  • 3.1 Overview of fitting locations – control motors at front
    32
  • 4 Air duct
    33
  • 5 Operating and display unit
    34
  • 5.1 Removing and installing operating and display unit
    34
  • 6 Other controlling and regulating components
    36
  • Air conditioning system
    37
  • 1 Overview of fitting locations - air conditioning system
    37
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    37
  • 2 Refrigerant circuit
    43
  • 2.1 System overview - refrigerant circuit
    43
  • 2.2 Assembly overview – condenser
    44
  • 2.3 Removing and installing high-pressure sender G65
    45
  • 2.4 Disconnecting refrigerant lines from and connecting to service connections
    50
  • 2.5 Removing and installing expansion valve
    51
  • 2.6 Removing and installing condenser
    55
  • 2.7 Removing and installing desiccant bag or cartridge
    58
  • 2.9 Commissioning air conditioning system after filling refrigerant circuit
    66
  • 2.10 When is it necessary to purge the refrigerant circuit with refrigerant
    67
  • 3 Air conditioner compressor
    69
  • 3.1 Assembly overview – air conditioner compressor
    69
  • 3.2 Removing and installing air conditioner compressor
    72
  • 3.3 Checking high-pressure safety valve on air conditioner compressor
    76
  • 3.4 Removing and installing air conditioner compressor regulating valve N280
    78
  • 4 Control motors
    82
  • 4.1 Overview of fitting locations – control motors at front
    82
  • 4.2 Removing and installing temperature flap control motor V68
    84
  • 4.3 Removing and installing defroster flap control motor V107
    86
  • 4.4 Removing and installing air recirculation flap control motor V113
    88
  • 4.5 Removing and installing left temperature flap control motor V158
    90
  • 4.6 Removing and installing right temperature flap control motor V159
    92
  • 4.7 Removing and installing fresh air/air recirculation, air flow flap control motor V425
    93
  • 4.8 Removing and installing front air distribution flap control motor V426
    93
  • 4.9 Removing and installing air distribution flap control motor V428
    94
  • 5 Front heater and air conditioning unit
    96
  • 5.1 Assembly overview – heater and air conditioning unit
    96
  • 5.2 Assembly overview – evaporator housing
    100
  • 5.3 Removing and installing evaporator
    101
  • 5.4 Checking auxiliary air heater element Z35
    103
  • 5.5 Removing and installing auxiliary air heater element Z35
    103
  • 5.6 Removing and installing heater and air conditioning unit
    105
  • 5.7 Dismantling and assembling heater and air conditioning unit
    110
  • 5.8 Removing and installing air distribution housing
    111
  • 5.9 Removing and installing dust and pollen filter
    112
  • 5.10 Removing and installing fresh air blower V2
    114
  • 5.11 Removing and installing fresh air blower control unit J126
    114
  • 5.12 Removing and installing heat exchanger
    115
  • 5.13 Removing and installing coolant pipes on heat exchanger
    115
  • 5.14 Removing and installing evaporator temperature sensor G308
    117
  • 5.15 Removing and installing condensation drain
    117
  • 5.16 Checking condensation drain
    118
  • 5.17 Removing and installing fresh air blower series resistor with overheating fuse N24
    119
  • 6 Air duct
    120
  • 6.1 Assembly overview – air duct and air distribution in passenger compartment
    120
  • 6.2 Removing and installing driver side footwell vents
    121
  • 6.3 Removing and installing front passenger side footwell vents
    123
  • 6.4 Removing and installing rear footwell vent
    123
  • 6.5 Installing plug in air duct to centre vent
    124
  • 6.6 Removing and installing air ducts
    125
  • 6.7 Checking forced ventilation for passenger compartment
    126
  • 6.8 Removing and installing fresh air intake
    126
  • 6.9 Removing and installing air intake duct
    128
  • 6.10 Removing and installing air duct for defroster vent
    129
  • 6.11 Removing and installing air duct for centre dash panel vent
    130
  • 7 Operating and display unit
    131
  • 7.1 Overview of operating and display unit
    131
  • 7.2 Removing and installing operating and display unit
    132
  • 8 Other controlling and regulating components
    133
  • 8.1 Removing and installing sunlight penetration photosensor G107
    133
  • 8.2 Working principles of air quality sensor G238
    134
  • 8.3 Removing and installing air quality sensor G238
    135
  • 8.4 Removing and installing ambient temperature sensor G17
    137
  • 8.5 Removing and installing humidity sender for air conditioning system G260
    137
  • 8.6 Removing and installing left vent temperature sender G150
    137
  • 8.7 Removing and installing right vent temperature sender G151
    138
  • 8.8 Removing and installing centre vent temperature sender G191
    139
  • 8.9 Removing and installing footwell vent temperature sender G192
    139
  • 8.10 Removing and installing left footwell vent temperature sender G261
    140
  • 8.11 Removing and installing right footwell vent temperature sender G262
    140
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Category Reparaturanleitung

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