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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l engine, natural gas)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l engine, natural gas)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l engine, natural gas)

4-cylinder injection engine (1.4 l engine, natural gas)

For Caddy

Original Volkswagen repair manual


28,53 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

35.228 KB

374 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual Caddy 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on vehicles with a gas system
    1
  • 1.2 Safety regulations for working on fuel supply
    3
  • 1.3 Safety measures when working on vehicles with start/stop system
    4
  • 1.5 Safety precautions when working on the cooling system
    4
  • 1.6 Safety precautions when working on ignition system
    4
  • 1.7 Safety precautions when working on exhaust system
    5
  • 2 Identification
    6
  • 2.1 Engine number/engine data
    6
  • 3 Repair instructions
    8
  • 3.1 Rules for cleanliness
    8
  • 3.2 General information
    9
  • 3.3 Foreign objects in engine
    11
  • 3.4 Contact corrosion
    12
  • 3.5 Routing and attachment of lines
    12
  • 3.6 Fitting radiator and condensers
    12
  • 3.7 Checking vacuum system
    12
  • Removing and installing engine
    14
  • 1 Removing and installing engine
    14
  • 1.1 Removing engine
    14
  • 1.2 Separating engine and gearbox
    26
  • 1.3 Securing engine on engine and gearbox support
    30
  • 1.4 Installing engine
    31
  • 2 Assembly mountings
    37
  • 2.1 Assembly overview - assembly mountings
    37
  • 2.2 Removing and installing engine mounting
    40
  • 2.3 Removing and installing gearbox mounting
    42
  • 2.4 Removing and installing pendulum support
    43
  • 2.5 Supporting engine in installation position
    45
  • 2.6 Adjusting assembly mountings
    47
  • 2.7 Checking adjustment of assembly mountings
    50
  • Crankshaft group
    52
  • 1 Cylinder block (pulley end)
    52
  • 1.1 Assembly overview - poly V-belt drive
    52
  • 1.2 Assembly overview - sealing flange, belt pulley end
    56
  • 1.3 Removing and installing poly-V belt
    58
  • 1.4 Removing and installing tensioner for poly V-belt
    63
  • 1.5 Removing and installing vibration damper
    64
  • 1.6 Removing and installing engine support
    65
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    68
  • 1.8 Removing and installing sealing flange on pulley end
    71
  • 2 Cylinder block, gearbox end
    76
  • 2.1 Assembly overview - cylinder block, gearbox end
    76
  • 2.2 Removing and installing flywheel
    77
  • 2.3 Removing and installing sealing flange on gearbox side
    78
  • 3 Crankshaft
    91
  • 3.1 Crankshaft dimensions
    91
  • 3.2 Measuring axial clearance of crankshaft
    91
  • 3.3 Renewing needle bearing in crankshaft
    92
  • 4 Pistons and conrods
    95
  • 4.1 Assembly overview - pistons and conrods
    95
  • 4.2 Removing and installing pistons
    98
  • 4.3 Checking pistons and cylinder bores
    99
  • 4.4 Separating new conrod
    101
  • 4.5 Checking radial clearance of conrods
    102
  • 4.6 Removing and installing oil spray jets
    102
  • Cylinder head, valve gear
    104
  • 1 Cylinder head
    104
  • 1.1 Assembly overview - cylinder head
    104
  • 1.2 Assembly overview - camshaft housing
    107
  • 1.3 Removing and installing cylinder head
    110
  • 1.4 Removing and installing camshaft housing
    115
  • 1.5 Checking compression
    122
  • 2 Toothed belt drive
    125
  • 2.1 Assembly overview - toothed belt cover
    125
  • 2.2 Assembly overview - toothed belt
    125
  • 2.3 Removing and installing toothed belt
    127
  • 2.4 Checking valve timing
    136
  • 2.5 Removing toothed belt from camshaft
    143
  • 3 Valve gear
    162
  • 3.1 Assembly overview - valve gear
    162
  • 3.2 Measuring axial play of camshaft
    164
  • 3.3 Removing and installing camshaft oil seal
    165
  • 3.4 Removing and installing camshaft adjuster
    174
  • 3.5 Removing and installing camshaft control valve 1 N205
    176
  • 3.6 Removing and installing valve stem seals
    177
  • 4 Inlet and exhaust valves
    186
  • 4.1 Reworking valve seats
    186
  • 4.2 Checking valve guides
    188
  • 4.3 Checking valves
    189
  • 4.4 Valve dimensions
    189
  • Lubrication
    191
  • 1 Sump, oil pump
    191
  • 1.1 Assembly overview - sump/oil pump
    191
  • 1.2 Engine oil:
    195
  • 1.3 Removing and installing lower part of sump
    196
  • 1.4 Removing and installing upper part of sump
    200
  • 1.5 Removing and installing oil pump
    204
  • 1.6 Removing and installing oil level and oil temperature sender G266
    205
  • 2 Engine oil cooler
    207
  • 2.1 Assembly overview - engine oil cooler
    207
  • 2.2 Removing and installing engine oil cooler
    207
  • 3 Crankcase ventilation
    209
  • 3.1 Assembly overview - crankcase breather system
    209
  • 3.2 Removing and installing oil separator
    210
  • 4 Oil filter, oil pressure switch
    214
  • 4.1 Assembly overview - oil filter/oil pressure switch
    214
  • 4.2 Removing and installing oil pressure switch F1
    216
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    218
  • 4.4 Checking oil pressure
    219
  • 4.5 Removing and installing oil pressure regulating valve N428
    221
  • Cooling
    223
  • 1 Cooling system/coolant
    223
  • 1.1 Connection diagram - coolant hoses
    223
  • 1.2 Checking cooling system for leaks
    225
  • 1.3 Draining and adding coolant
    227
  • 2 Coolant pump, regulation of cooling system
    234
  • 2.1 Assembly overview - coolant pump, thermostat
    234
  • 2.2 Assembly overview - electric coolant pump
    237
  • 2.3 Assembly overview - coolant temperature sender
    237
  • 2.4 Removing and installing electric coolant pump
    238
  • 2.5 Removing and installing coolant pump
    240
  • 2.6 Removing and installing thermostat
    245
  • 2.7 Removing and installing toothed belt pulley for coolant pump
    249
  • 2.8 Removing and installing coolant temperature sender G62
    250
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    252
  • 3 Coolant pipes
    255
  • 3.1 Assembly overview - coolant pipes
    255
  • 3.2 Removing and installing coolant pipes
    255
  • 4 Radiator, radiator fan
    258
  • 4.1 Assembly overview - radiator/radiator fan
    258
  • 4.2 Assembly overview – radiator cowl and radiator fan
    260
  • 4.3 Removing and installing radiator
    261
  • 4.4 Removing and installing radiator cowl
    265
  • 4.5 Removing and installing radiator fan VX57
    266
  • 4.6 Removing and installing radiator fan 2 V177
    267
  • Turbocharging/supercharging
    269
  • 1 Turbocharger
    269
  • 1.1 Assembly overview - turbocharger
    269
  • 1.2 Removing and installing turbocharger
    271
  • 1.3 Removing and installing charge pressure positioner V465
    276
  • 2 Charge air system
    278
  • 2.1 Assembly overview - charge air system
    278
  • 2.2 Removing and installing charge pressure sender GX26
    281
  • 2.3 Removing and installing charge air cooler
    281
  • 2.4 Checking charge air system for leaks
    283
  • 2.5 Removing and installing air pipe
    286
  • Mixture preparation - injection
    288
  • 1 Injection system
    288
  • 1.1 Overview of fitting locations - injection system
    288
  • 1.2 Releasing high pressure in fuel system
    292
  • 2 Injectors
    293
  • 2.1 Assembly overview - fuel rail with injectors
    293
  • 2.2 Removing and installing fuel rail
    295
  • 2.3 Removing and installing injectors
    296
  • 2.4 Renewing seals on injectors
    301
  • 2.5 Cleaning injectors
    306
  • 3 Gas injectors
    308
  • 3.1 Assembly overview - gas rail
    308
  • 3.2 Removing and installing gas rail with gas injector N366/N367/N368/N369
    310
  • 3.3 Removing and installing gas rail temperature and pressure sensor GX21
    312
  • 4 Gas pressure regulator
    315
  • 4.1 Assembly overview - gas pressure regulator
    315
  • 4.2 Removing and installing gas pressure regulator
    317
  • 4.3 Removing and installing tank pressure sensor G400
    320
  • 5 Air filter
    322
  • 5.1 Assembly overview - air filter housing
    322
  • 5.2 Removing and installing air filter housing
    324
  • 6 Intake manifold
    325
  • 6.1 Assembly overview – intake manifold
    325
  • 6.2 Removing and installing intake manifold
    328
  • 6.3 Removing and installing throttle valve module GX3
    331
  • 6.4 Cleaning throttle valve module GX3
    333
  • 7 Senders and sensors
    334
  • 7.1 Removing and installing fuel pressure sender G247
    334
  • 7.2 Checking fuel pressure sender G247
    335
  • 7.3 Removing and installing intake manifold sender GX9
    337
  • 8 Engine control unit
    339
  • 8.1 Removing and installing engine (motor) control unit J623 with protective housing
    339
  • 9 High-pressure pump
    342
  • 9.1 Assembly overview - high-pressure pump
    342
  • 9.2 Removing and installing high-pressure pump
    343
  • 9.3 Removing and installing high-pressure pipe
    345
  • 10 Lambda probe
    348
  • 10.1 Assembly overview - Lambda probe
    348
  • 10.2 Removing and installing Lambda probe
    349
  • Exhaust system
    351
  • 1 Exhaust pipes and silencers
    351
  • 1.1 Assembly overview – silencers
    351
  • 1.2 Removing and installing silencer
    351
  • 1.3 Aligning exhaust system free of stress
    352
  • 1.4 Checking exhaust system for leaks
    353
  • 2 Emission control
    354
  • 2.1 Assembly overview – emission control
    354
  • 2.2 Removing and installing catalytic converter
    356
  • Ignition system
    361
  • 1 Ignition system
    361
  • 1.1 Assembly overview - ignition system
    361
  • 1.2 Test data, spark plugs
    362
  • 1.3 Removing and installing ignition coils with output stage
    363
  • 1.4 Removing and installing knock sensor 1 G61
    365
  • 1.5 Removing and installing Hall sender G40
    366
  • 1.6 Removing and installing engine speed sender G28
    366
Manufacturer's designation 4-cylinder injection engine (1.4 l engine, natural gas)
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Engine code CPWA
Category Reparaturanleitung

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