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  • Examplepage for repair manual Brake system
  • Examplepage for repair manual 2 Brake system
  • Examplepage for repair manual 3 Brake system
  • Examplepage for repair manual Brake system
  • Examplepage for repair manual 2 Brake system
  • Examplepage for repair manual 3 Brake system

Brake system

For Caddy

Original Volkswagen repair manual


12,76 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

10.182 KB

147 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Control unit and hydraulic unit, Sensors, Front brake, Brake servo and brake master cylinder and Vacuum system. Show more
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Repair manual Caddy Brake system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    3
  • 2.1 Allocation of PR number - brakes
    3
  • 3 Repair instructions
    4
  • 3.1 Checking vacuum system
    4
  • 4 Technical data
    5
  • 4.1 Technical data for brakes
    5
  • 5 Brake test
    8
  • 5.1 General information
    8
  • 5.2 Checking vehicles with front-wheel drive
    8
  • 5.3 Checking vehicles with all-wheel drive
    8
  • 6 Hazard classification of high-voltage system
    10
  • Anti-lock brake system
    11
  • 1 General information
    11
  • 1.1 Repair instructions for repair work on ABS
    11
  • 2 Overview of fitting locations
    14
  • 2.1 Overview of fitting locations – ABS/ESP
    14
  • 3 Control unit and hydraulic unit
    17
  • 3.1 Assembly overview – control unit and hydraulic unit
    17
  • 3.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    19
  • 3.3 Separating control unit from hydraulic unit
    25
  • 3.4 Fitting control unit to hydraulic unit
    26
  • 3.5 Connecting brake lines to hydraulic unit
    28
  • 4 Sensors
    30
  • 4.1 Assembly overview – speed sensor on front axle
    30
  • 4.2 Assembly overview – speed sensors on rear axle
    30
  • 4.3 Removing and installing brake light switch
    32
  • 4.4 Removing and installing speed sensors on front axle G45/G47
    35
  • 4.5 Removing and installing speed sensors on rear axle G44/G46
    36
  • Brakes - mechanism
    37
  • 1 Front brake
    37
  • 1.1 Assembly overview – front brake
    37
  • 1.2 Removing and installing brake pads
    39
  • 1.3 Removing and installing brake caliper
    43
  • 1.4 Removing and installing brake carrier
    45
  • 1.5 Removing and installing brake disc
    47
  • 1.6 Removing and installing brake splash plate
    49
  • 2 Rear brake
    53
  • 2.1 Assembly overview - rear brakes
    53
  • 2.2 Removing and installing brake pads
    55
  • 2.3 Removing and installing brake caliper
    58
  • 2.4 Removing and installing brake carrier
    61
  • 2.5 Removing and installing brake disc
    64
  • 2.6 Removing and installing brake splash plate
    66
  • 3 Parking brake
    69
  • 3.1 Assembly overview – parking brake
    69
  • 3.2 Adjusting parking brake
    69
  • 3.3 Removing and installing rear brake cable
    71
  • 4 Brake pedal
    76
  • 4.1 Assembly overview – brake pedal
    76
  • 4.2 Removing and installing mounting bracket
    78
  • 4.3 Removing and installing brake light switch
    82
  • 4.4 Separating brake pedal from brake servo
    82
  • 4.5 Connecting brake pedal to brake servo
    83
  • Brakes - hydraulics
    85
  • 1 Front brake caliper
    85
  • 1.1 Assembly overview – front brake caliper
    85
  • 1.2 Removing and installing brake caliper piston
    86
  • 2 Rear brake caliper
    90
  • 2.1 Assembly overview – rear brake caliper
    90
  • 2.2 Removing and installing brake caliper piston
    92
  • 3 Brake servo and brake master cylinder
    95
  • 3.1 Assembly overview – brake servo/brake master cylinder
    95
  • 3.2 Removing and installing brake servo
    99
  • 3.3 Removing and installing brake master cylinder
    107
  • 3.4 Removing and installing brake fluid reservoir
    118
  • 4 Vacuum system
    124
  • 4.1 Assembly overview - electric vacuum pump
    124
  • 4.2 Assembly overview - vacuum pump
    125
  • 4.3 Checking non-return valve
    125
  • 4.4 Removing and installing non-return valve
    126
  • 4.5 Removing and installing brake servo pressure sensor
    127
  • 4.6 Checking vacuum system
    128
  • 5 Brake lines
    133
  • 5.1 Repairing brake lines
    133
  • 6 Hydraulic system
    140
  • 6.1 General notes on brake fluid
    140
  • 6.2 Pre-bleeding hydraulic system
    140
  • 6.3 Bleeding hydraulic system following standard procedure
    141
  • 6.4 Subsequent bleeding of hydraulic system
    142
  • 6.5 Testing for leaks
    143
Manufacturer's designation Brake system
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Category Reparaturanleitung

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