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  • Examplepage for repair manual 5-speed manual gearbox 0A4
  • Examplepage for repair manual 2 5-speed manual gearbox 0A4
  • Examplepage for repair manual 3 5-speed manual gearbox 0A4

5-speed manual gearbox 0A4

For Caddy

Original Volkswagen repair manual


21,28 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.991 KB

265 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gearbox housing, clutch housing, Output shaft, Differential and Adjustment overview. Show more
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Repair manual Caddy 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    3
  • 2.1 Gearbox identification
    3
  • 3 Repair instructions
    5
  • 3.1 General repair instructions
    5
  • 4 Technical data
    10
  • 4.1 Capacities
    10
  • 4.2 Allocation gearbox - engine
    10
  • 4.3 Calculation of gear ratios
    14
  • 5 Overview - power transmission
    15
  • 5.1 Overview - power transmission - front-wheel drive
    15
  • 6 Electrical components
    17
  • 6.1 Overview of fitting locations - electrical components
    17
  • Clutch
    19
  • 1 Clutch mechanism
    19
  • 1.1 Assembly overview - pedal cluster
    19
  • 1.2 Assembly overview - clutch hydraulics
    21
  • 1.3 Assembly overview - clutch release mechanism
    24
  • 1.4 Removing and installing clutch pedal
    26
  • 1.5 Removing and installing over-centre spring
    31
  • 1.6 Removing and installing mounting bracket
    35
  • 1.7 Removing and installing clutch master cylinder
    43
  • 1.8 Removing and installing clutch slave cylinder
    46
  • 1.9 Removing and installing lines for clutch mechanism
    49
  • 1.10 Bleeding clutch mechanism
    51
  • 1.11 Checking clutch master cylinder
    53
  • 1.12 Removing and installing clutch position sender G476
    53
  • 1.13 Repairing clutch release mechanism
    55
  • 2 Clutch
    57
  • 2.1 Assembly overview - clutch
    57
  • 2.2 Removing and installing clutch
    60
  • Controls, housing
    76
  • 1 Selector mechanism
    76
  • 1.1 Installation position - selector mechanism
    76
  • 1.2 Assembly overview – gear knob and cover
    77
  • 1.3 Assembly overview - Gear lever and selector housing
    78
  • 1.4 Assembly overview – selector cables
    80
  • 1.5 Removing and installing gear knob
    82
  • 1.6 Removing and installing selector mechanism
    84
  • 1.7 Dismantling and assembling selector mechanism
    93
  • 1.8 Removing and installing gear selector cable
    99
  • 1.9 Adjusting selector mechanism
    102
  • 1.10 Checking selector mechanism
    105
  • 1.11 Renewing selector shaft seal
    105
  • 2 Removing and installing gearbox
    108
  • 2.1 Specified torques for gearbox
    108
  • 2.2 Removing gearbox
    108
  • 2.3 Installing gearbox
    119
  • 3 Assembly mountings
    128
  • 3.1 Assembly overview - assembly mountings
    128
  • 4 Transporting gearbox
    132
  • 5 Dismantling and assembling gearbox
    134
  • 5.1 Schematic overview - gearbox
    134
  • 5.2 Assembly overview - cover for gearbox housing and 5th gear
    135
  • 5.3 Assembly overview - gearbox housing and selector mechanism
    137
  • 5.4 Assembly overview - selector unit
    139
  • 5.5 Assembly overview - input shaft, output shafts, differential, selector rods
    139
  • 5.6 Assembly overview - selector forks
    140
  • 5.7 Repairing selector unit
    141
  • 5.8 Repairing selector forks
    142
  • 5.9 Dismantling and assembling gearbox
    147
  • 5.10 Removing cover for gearbox housing and 5th gear
    161
  • 5.11 Installing cover for gearbox housing and 5th gear
    168
  • 6 Gearbox housing, clutch housing
    174
  • 6.1 Assembly overview - gearbox housing
    174
  • 6.2 Assembly overview - clutch housing
    177
  • 6.3 Repairing gearbox housing
    179
  • 6.4 Repairing clutch housing
    186
  • 7 Securing to engine and gearbox support
    192
  • 8 Gear oil
    193
  • 8.1 Checking gear oil level
    193
  • 8.2 Draining and filling gear oil
    193
  • Gears, shafts
    196
  • 1 Input shaft
    196
  • 1.1 Assembly overview - input shaft
    196
  • 1.2 Dismantling and assembling input shaft
    198
  • 1.3 Adjusting input shaft
    204
  • 2 Output shaft
    210
  • 2.1 Assembly overview - output shaft
    210
  • 2.2 Dismantling and assembling output shaft
    213
  • 2.3 Adjusting output shaft
    225
  • 3 Reverse shaft
    231
  • 3.1 Assembly overview - reverse shaft
    231
  • 3.2 Dismantling and assembling reverse shaft
    231
  • Final drive - differential
    235
  • 1 Oil seals
    235
  • 1.1 Overview of fitting locations - seals
    235
  • 1.2 Renewing left seal
    235
  • 1.3 Renewing right seal
    238
  • 1.4 Renewing input shaft seal
    245
  • 2 Differential
    247
  • 2.1 Assembly overview - differential
    247
  • 2.2 Dismantling and assembling differential
    249
  • 2.3 Adjusting differential
    255
  • 3 Adjustment overview
    261
Manufacturer's designation 5-speed manual gearbox 0A4
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Transmission designations 0A4
Transmission types FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
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