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  • Examplepage for repair manual 3 5-speed manual gearbox 0AH
  • Examplepage for repair manual 5-speed manual gearbox 0AH
  • Examplepage for repair manual 2 5-speed manual gearbox 0AH
  • Examplepage for repair manual 3 5-speed manual gearbox 0AH

5-speed manual gearbox 0AH

For Caddy

Original Volkswagen repair manual


16,40 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.945 KB

197 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gearbox housing, clutch housing, Output shaft and Differential. Show more
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Repair manual Caddy 5-speed manual gearbox 0AH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Repair instructions
    4
  • 3.1 General repair instructions
    4
  • 4 Technical data
    9
  • 4.1 Allocation gearbox - engine
    9
  • 4.2 Capacities
    10
  • 4.3 Calculation of gear ratios
    10
  • 5 Overview - power transmission
    11
  • 5.1 Overview - power transmission - front-wheel drive
    11
  • 6 Electrical components
    13
  • 6.1 Overview of fitting locations - electrical components
    13
  • Clutch
    15
  • 1 Clutch mechanism
    15
  • 1.1 Assembly overview - pedal cluster
    15
  • 1.2 Assembly overview - clutch hydraulics
    17
  • 1.3 Assembly overview - clutch release mechanism
    19
  • 1.4 Removing and installing clutch pedal
    20
  • 1.5 Removing and installing over-centre spring
    26
  • 1.6 Removing and installing mounting bracket
    30
  • 1.7 Removing and installing clutch master cylinder
    39
  • 1.8 Removing and installing clutch slave cylinder
    41
  • 1.9 Bleeding clutch mechanism
    44
  • 1.10 Checking clutch master cylinder and clutch slave cylinder
    46
  • 1.11 Removing and installing clutch position sender G476
    46
  • 1.12 Repairing clutch release mechanism
    49
  • 2 Clutch
    51
  • 2.1 Assembly overview - clutch
    51
  • 2.2 Removing and installing clutch
    51
  • Controls, housing
    57
  • 1 Selector mechanism
    57
  • 1.1 Installation position - selector mechanism
    57
  • 1.2 Assembly overview - selector mechanism
    58
  • 1.3 Assembly overview – gear knob and cover
    59
  • 1.4 Assembly overview - Gear lever and selector housing
    60
  • 1.5 Assembly overview – selector cables
    62
  • 1.6 Removing and installing gear knob
    67
  • 1.7 Removing and installing selector mechanism
    68
  • 1.8 Dismantling and assembling selector mechanism
    75
  • 1.9 Removing and installing gear selector cable
    81
  • 1.10 Adjusting selector mechanism
    84
  • 1.11 Checking selector mechanism
    87
  • 1.12 Renewing selector shaft seal
    87
  • 1.13 Removing and installing gearbox neutral position sender G701
    88
  • 1.14 Reversing light switch F4
    90
  • 2 Removing and installing gearbox
    91
  • 2.1 Specified torques for gearbox
    91
  • 2.2 Removing gearbox
    92
  • 2.3 Installing gearbox
    100
  • 3 Assembly mountings
    108
  • 3.1 Assembly overview - assembly mountings
    108
  • 4 Transporting gearbox
    111
  • 5 Dismantling and assembling gearbox
    113
  • 5.1 Schematic overview - gearbox
    113
  • 5.2 Assembly overview - gearbox
    113
  • 5.3 Assembly overview - cover for gearbox housing and 5th gear
    114
  • 5.4 Assembly overview - input shaft, output shafts, differential, selector rods
    115
  • 5.5 Assembly overview - selector unit
    117
  • 5.6 Assembly overview - selector forks
    118
  • 5.7 Repairing selector unit
    119
  • 5.8 Repairing selector forks
    120
  • 5.9 Dismantling and assembling gearbox
    125
  • 6 Gearbox housing, clutch housing
    139
  • 6.1 Assembly overview - clutch housing
    139
  • 6.2 Assembly overview - gearbox housing and clutch housing
    139
  • 6.3 Repairing gearbox housing
    141
  • 7 Securing to engine and gearbox support
    143
  • 8 Gear oil
    144
  • 8.1 Checking gear oil level
    144
  • Gears, shafts
    146
  • 1 Input shaft
    146
  • 1.1 Assembly overview - input shaft
    146
  • 1.2 Dismantling and assembling input shaft
    148
  • 1.3 Renewing input shaft seal
    160
  • 2 Output shaft
    163
  • 2.1 Assembly overview - output shaft
    163
  • 2.2 Dismantling and assembling output shaft
    165
  • Final drive - differential
    174
  • 1 Oil seals
    174
  • 1.1 Overview of fitting locations - seals
    174
  • 1.2 Renewing left seal
    174
  • 1.3 Renewing right seal
    177
  • 2 Differential
    181
  • 2.1 Assembly overview - differential
    181
  • 2.2 Dismantling and assembling differential
    183
  • 2.3 Adjusting differential
    190
Manufacturer's designation 5-speed manual gearbox 0AH
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Transmission designations 0AH
Transmission types GPM, FVF, FZS, HFN, GXZ, GUG, FZU, FZT, KLK, KHH, KHS, LBP, LBR, LBS, LBU, LBV, LBW, LHV, LPB, LBT, LJL, LMF, MBQ, MBR, MBS, MBT, MBU, MBX, MHR, JJS, JJT, JJU, JJV, JJW, JQX, KBQ
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