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  • Examplepage for repair manual 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

4-cylinder injection engine (1.4 l direct injection engine, turbocharger)

For Caddy

Original Volkswagen repair manual


27,52 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

36.268 KB

358 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual Caddy 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 General information
    7
  • 3.3 Foreign objects in engine
    7
  • 3.4 Contact corrosion
    8
  • 3.5 Routing and attachment of lines
    8
  • 3.6 Fitting radiator and condensers
    8
  • 3.7 Checking vacuum system
    8
  • Removing and installing engine
    10
  • 1 Removing and installing engine
    10
  • 1.1 Removing engine
    10
  • 1.2 Separating engine and gearbox
    20
  • 1.3 Securing engine on engine and gearbox support
    25
  • 1.4 Installing engine
    26
  • 2 Assembly mountings
    32
  • 2.1 Assembly overview - assembly mountings
    32
  • 2.2 Removing and installing engine mounting
    34
  • 2.3 Removing and installing gearbox mounting
    36
  • 2.4 Removing and installing pendulum support
    37
  • 2.5 Supporting engine in installation position
    39
  • 2.6 Adjusting assembly mountings
    42
  • 2.7 Checking adjustment of assembly mountings
    44
  • Crankshaft group
    46
  • 1 Cylinder block (pulley end)
    46
  • 1.1 Assembly overview - poly V-belt drive
    46
  • 1.2 Assembly overview - sealing flange, belt pulley end
    50
  • 1.3 Removing and installing poly-V belt
    52
  • 1.4 Removing and installing tensioner for poly V-belt
    56
  • 1.5 Removing and installing vibration damper
    57
  • 1.6 Removing and installing engine support
    58
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    61
  • 1.8 Removing and installing sealing flange on pulley end
    64
  • 2 Cylinder block, gearbox end
    68
  • 2.1 Assembly overview - cylinder block, gearbox end
    68
  • 2.2 Removing and installing flywheel
    69
  • 2.3 Removing and installing sealing flange on gearbox side
    70
  • 3 Crankshaft
    81
  • 3.1 Crankshaft dimensions
    81
  • 3.2 Renewing needle bearing in crankshaft
    81
  • 3.3 Measuring axial clearance of crankshaft
    84
  • 4 Pistons and conrods
    86
  • 4.1 Assembly overview - pistons and conrods
    86
  • 4.2 Removing and installing pistons
    89
  • 4.3 Checking pistons and cylinder bores
    90
  • 4.4 Separating new conrod
    92
  • 4.5 Checking radial clearance of conrods
    93
  • 4.6 Removing and installing oil spray jets
    93
  • Cylinder head, valve gear
    95
  • 1 Cylinder head
    95
  • 1.1 Assembly overview - cylinder head
    95
  • 1.2 Assembly overview - camshaft housing
    98
  • 1.3 Removing and installing cylinder head
    102
  • 1.4 Removing and installing camshaft housing
    107
  • 1.5 Checking compression
    112
  • 2 Toothed belt drive
    115
  • 2.1 Assembly overview - toothed belt cover
    115
  • 2.2 Assembly overview - toothed belt
    115
  • 2.3 Removing and installing toothed belt
    119
  • 2.4 Checking valve timing
    132
  • 2.5 Removing toothed belt from camshaft
    139
  • 3 Valve gear
    151
  • 3.1 Assembly overview - valve gear
    151
  • 3.2 Measuring axial play of camshaft
    153
  • 3.3 Removing and installing camshaft oil seal
    154
  • 3.4 Removing and installing camshaft adjuster
    162
  • 3.5 Removing and installing camshaft control valve 1 N205
    172
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    173
  • 3.7 Removing and installing valve stem seals
    174
  • 4 Inlet and exhaust valves
    184
  • 4.1 Reworking valve seats
    184
  • 4.2 Checking valve guides
    186
  • 4.3 Checking valves
    187
  • 4.4 Valve dimensions
    187
  • Lubrication
    188
  • 1 Sump, oil pump
    188
  • 1.1 Assembly overview - sump/oil pump
    188
  • 1.2 Engine oil:
    191
  • 1.3 Removing and installing lower part of sump
    192
  • 1.4 Removing and installing upper part of sump
    197
  • 1.5 Removing and installing oil pump
    202
  • 1.6 Removing and installing oil level and oil temperature sender G266
    203
  • 2 Engine oil cooler
    204
  • 2.1 Assembly overview - engine oil cooler
    204
  • 2.2 Removing and installing engine oil cooler
    204
  • 3 Crankcase ventilation
    206
  • 3.1 Assembly overview - crankcase breather system
    206
  • 3.2 Removing and installing oil separator
    207
  • 4 Oil filter, oil pressure switch
    211
  • 4.1 Assembly overview - oil filter/oil pressure switch
    211
  • 4.2 Removing and installing oil pressure switch F1
    212
  • 4.3 Removing and installing oil pressure switch for reduced oil pressure F378
    214
  • 4.4 Checking oil pressure and oil pressure switch
    215
  • 4.5 Removing and installing oil pressure regulating valve N428
    218
  • Cooling
    219
  • 1 Cooling system/coolant
    219
  • 1.1 Connection diagram - coolant hoses
    219
  • 1.2 Checking cooling system for leaks
    221
  • 1.3 Draining and adding coolant
    223
  • 2 Coolant pump, regulation of cooling system
    230
  • 2.1 Assembly overview - coolant pump, thermostat
    230
  • 2.2 Assembly overview - electric coolant pump
    233
  • 2.3 Assembly overview - coolant temperature sender
    234
  • 2.4 Removing and installing electric coolant pump
    235
  • 2.5 Removing and installing coolant pump
    237
  • 2.6 Removing and installing thermostat
    242
  • 2.7 Removing and installing toothed belt pulley for coolant pump
    246
  • 2.8 Removing and installing coolant temperature sender G62
    248
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    250
  • 3 Coolant pipes
    252
  • 3.1 Assembly overview - coolant pipes
    252
  • 3.2 Removing and installing coolant pipes
    252
  • 4 Radiator, radiator fan
    257
  • 4.1 Assembly overview - radiator/radiator fan
    257
  • 4.2 Assembly overview – radiator cowl and radiator fan
    259
  • 4.3 Removing and installing radiator
    260
  • 4.4 Removing and installing radiator cowl with radiator fan
    264
  • 4.5 Removing and installing radiator fan VX57
    265
  • 4.6 Removing and installing radiator fan 2 V177
    266
  • Turbocharging/supercharging
    267
  • 1 Turbocharger
    267
  • 1.1 Assembly overview - turbocharger
    267
  • 1.2 Removing and installing turbocharger
    268
  • 1.3 Removing and installing charge pressure positioner V465
    273
  • 2 Charge air system
    274
  • 2.1 Assembly overview - charge air system
    274
  • 2.2 Removing and installing charge air cooler
    277
  • 2.3 Removing and installing charge pressure sender GX26
    280
  • 2.4 Checking charge air system for leaks
    280
  • 2.5 Removing and installing air pipe
    282
  • Mixture preparation - injection
    285
  • 1 Injection system
    285
  • 1.1 Overview of fitting locations - injection system
    285
  • 2 Injectors
    289
  • 2.1 Assembly overview - fuel rail with injectors
    289
  • 2.2 Removing and installing fuel rail
    291
  • 2.3 Removing and installing injectors
    291
  • 2.4 Renewing seals on injectors
    296
  • 2.5 Cleaning injectors
    303
  • 3 Air filter
    305
  • 3.1 Assembly overview - air filter housing
    305
  • 3.2 Removing and installing air filter housing
    307
  • 4 Intake manifold
    308
  • 4.1 Assembly overview – intake manifold
    308
  • 4.2 Removing and installing intake manifold
    310
  • 4.3 Removing and installing throttle valve module GX3
    312
  • 4.4 Cleaning throttle valve module GX3
    313
  • 5 Senders and sensors
    315
  • 5.1 Removing and installing fuel pressure sender G247
    315
  • 5.2 Checking fuel pressure sender G247
    316
  • 6 Engine control unit
    319
  • 6.1 Removing and installing engine (motor) control unit J623 with protective housing
    319
  • 7 High-pressure pump
    322
  • 7.1 Assembly overview - high-pressure pump
    322
  • 7.2 Removing and installing high-pressure pump
    323
  • 7.3 Removing and installing high-pressure pipe
    324
  • 8 Lambda probe
    327
  • 8.1 Assembly overview - Lambda probe
    327
  • 8.2 Removing and installing Lambda probe
    328
  • Exhaust system
    330
  • 1 Exhaust pipes and silencers
    330
  • 1.1 Assembly overview – silencers
    330
  • 1.2 Separating exhaust pipes from silencers
    331
  • 1.3 Aligning exhaust system free of stress
    333
  • 1.4 Checking exhaust system for leaks
    334
  • 1.5 Installation position of clamp
    334
  • 2 Emission control
    337
  • 2.1 Assembly overview – emission control
    337
  • 2.2 Removing and installing catalytic converter
    340
  • Ignition system
    344
  • 1 Ignition system
    344
  • 1.1 Assembly overview - ignition system
    344
  • 1.2 Removing and installing ignition coils with output stage
    346
  • 1.3 Removing and installing knock sensor 1 G61
    348
  • 1.4 Removing and installing Hall sender
    349
  • 1.5 Removing and installing engine speed sender G28
    351
Manufacturer's designation 4-cylinder injection engine (1.4 l direct injection engine, turbocharger)
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Engine code CZCB, DJKD
Category Reparaturanleitung

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