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  • Examplepage for repair manual 10-cylinder diesel engine Volkswagen R GmbH
  • Examplepage for repair manual 2 10-cylinder diesel engine Volkswagen R GmbH
  • Examplepage for repair manual 3 10-cylinder diesel engine Volkswagen R GmbH

10-cylinder diesel engine Volkswagen R GmbH

For Touareg

Original Volkswagen repair manual


14,51 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.176 KB

171 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Balancer shaft, Sealing flange, seals and vibration damper, Pistons and conrods, Engine oil, Oil sump, Parts of fuel supply system, Additive tank, Charge air system with turbocharger and Glow plugs. Show more
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Repair manual Touareg 10-cylinder diesel engine Volkswagen R GmbH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    3
  • 1.2 Removing engine from scissor-type assembly platform VAS 6131
    12
  • 1.3 Securing engine on engine and gearbox support VAS 6095
    13
  • 1.4 Notes on installing
    14
  • Crankshaft group
    16
  • 1 Dismantling and assembling engine
    16
  • 1.1 Assembly overview - components in the V space
    16
  • 1.2 Assembly overview - gear train assembly
    18
  • 1.3 Removing and installing gear train assembly
    19
  • 1.4 Removing and installing engine mounting and engine support (left and right)
    22
  • 1.5 Removing and installing drive plate
    23
  • 2 Balancer shaft
    25
  • 2.1 Assembly overview - balancer shaft
    25
  • 3 Crankshaft
    26
  • 3.1 Assembly overview - crankshaft
    26
  • 3.2 Removing and installing bearing saddle for crankshaft
    27
  • 3.3 Crankshaft dimensions
    29
  • 4 Sealing flange, seals and vibration damper
    30
  • 4.1 Assembly overview - front sealing flange and vibration damper
    30
  • 4.2 Renewing crankshaft oil seal, vibration damper end
    31
  • 4.3 Renewing crankshaft oil seal - engine timing end
    32
  • 4.4 Renewing alternator shaft oil seal
    34
  • 5 Timing housing
    37
  • 5.1 Assembly overview - timing housing
    37
  • 6 Pistons and conrods
    39
  • 6.1 Assembly overview - pistons and conrods
    39
  • 6.2 Checking piston projection at TDC
    40
  • 6.3 Piston and cylinder dimensions
    40
  • 6.4 Piston rings, cylinder bore and piston installation position
    41
  • Cylinder head, valve gear
    43
  • 1 Cylinder head
    43
  • 1.1 Assembly overview - cylinder head
    43
  • 1.2 Removing and installing camshaft compensating gear and drive gear wheel
    45
  • 1.3 Checking valve timing
    49
  • 1.4 Adjusting valve timing
    51
  • 1.5 Removing and installing cylinder heads
    53
  • 1.6 Checking compression
    55
  • 2 Valve gear
    58
  • 2.1 Assembly overview - valve gear
    58
  • 2.2 Reworking valve seats
    61
  • 2.3 Checking valve guides
    62
  • 2.4 Renewing valve stem seals
    63
  • 2.5 Removing and installing camshaft
    65
  • Lubrication
    67
  • 1 Engine oil
    67
  • 1.1 Oil capacities
    67
  • 1.2 Checking engine oil level
    67
  • 2 Oil sump
    68
  • 2.1 Assembly overview - sump
    68
  • 2.2 Applying sealant
    71
  • 3 Oil pump, oil filter housing and oil pressure
    72
  • 3.1 Assembly overview - oil pump
    72
  • 3.2 Assembly overview - oil filter housing
    74
  • 3.3 Removing and installing oil filter housing
    75
  • 3.4 Checking oil pressure and oil pressure switch
    75
  • 3.5 Checking oil pressure at front of engine
    77
  • Cooling
    79
  • 1 Parts of cooling system
    79
  • 1.1 Assembly overview - radiator
    80
  • 1.2 Assembly overview - fans
    81
  • 1.3 Parts of cooling system - body side
    82
  • 1.4 Parts of cooling system - engine side and at top
    83
  • 1.5 Parts of alternator and fuel cooling system
    84
  • 1.6 Fitting location of continued coolant circulation pump and fuel cooling pump
    85
  • 1.7 Assembly overview - thermostat housing
    85
  • 1.8 Assembly overview - coolant pump
    87
  • 1.9 Coolant hose schematic diagram
    88
  • 1.10 Draining and filling coolant
    89
  • 1.11 Removing and installing fan support
    92
  • 1.12 Removing and installing radiator
    92
  • 1.13 Removing and installing coolant connection
    93
  • 1.14 Removing and installing coolant pump
    94
  • Fuel supply system
    97
  • 1 Parts of fuel supply system
    97
  • 1.1 Safety precautions when working on fuel supply system
    98
  • 1.2 Rules for cleanliness
    98
  • 1.3 Assembly overview - fuel tank with attachments
    99
  • 1.4 Assembly overview - fuel filter
    101
  • 1.5 Schematic diagram of fuel lines and components in fuel tank
    103
  • 1.6 Schematic diagram of fuel hoses in engine compartment
    104
  • 1.7 Emptying fuel tank
    105
  • 1.9 Removing and installing fuel tank with attached components
    109
  • 1.10 Checking fuel pumps
    113
  • 1.11 Checking tandem pump and fuel pump
    114
  • 1.12 Removing and installing tandem pump and fuel pump
    116
  • 1.13 Assembly overview - accelerator mechanism
    118
  • 2 Additive tank
    120
  • 2.1 Safety precautions when working on additive tank
    120
  • 2.2 Assembly overview - additive tank
    120
  • 2.3 Removing and installing additive tank
    122
  • Turbocharging/supercharging
    125
  • 1 Charge air system with turbocharger
    125
  • 1.1 Safety precautions
    125
  • 1.2 Rules for cleanliness
    125
  • 1.3 Installing hose connections with connector couplings
    126
  • 1.4 Assembly overview - turbocharger
    127
  • 1.5 Assembly overview - parts of charge air cooling
    129
  • 1.6 Checking charge air system for leaks
    130
  • Mixture preparation - injection
    132
  • 1 Repairing diesel direct injection system
    132
  • 1.1 Safety precautions
    132
  • 1.2 Rules for cleanliness
    133
  • 1.3 Removing and installing intake manifold
    133
  • 1.4 Assembly overview - intake connecting pipe
    134
  • 1.5 Assembly overview - air filter
    136
  • 1.6 Assembly overview - unit injector
    138
  • 1.7 Removing and installing unit injector
    139
  • 1.8 Checking and adjusting position of pump plungers in unit injectors
    141
  • 1.9 Renewing O-rings for unit injectors
    143
  • 2 Engine control units
    145
  • 2.1 Reading and clearing fault memory of engine control units
    145
  • 2.2 Adapting functions and components
    146
  • 2.3 Removing and installing engine control units
    147
  • Exhaust system
    148
  • 1 Removing and installing parts of exhaust system
    148
  • 1.1 Assembly overview - exhaust manifold
    149
  • 1.3 Assembly overview - silencers with mountings
    152
  • 2 Exhaust gas recirculation system
    154
  • 2.1 Safety precautions
    154
  • 2.2 Rules for cleanliness
    154
  • 2.3 Assembly overview - exhaust gas recirculation
    155
  • 2.4 Assembly overview - bypass flap with exhaust gas recirculation cooler
    156
  • 2.5 Removing and installing bypass flap with exhaust gas recirculation cooler
    158
  • 2.6 Vacuum hose schematic diagram
    160
  • Glow plug system
    162
  • 1 Glow plugs
    162
  • 1.1 Removing, installing and checking glow plugs
    162
Manufacturer's designation 10-cylinder diesel engine Volkswagen R GmbH
Manufacturer Volkswagen
Suitable for Touareg (2003 - 2007)
Suitable car types 7L
Engine code CBWA
Category Reparaturanleitung

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