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  • Examplepage for repair manual 6-cylinder injection engine
  • Examplepage for repair manual 2 6-cylinder injection engine
  • Examplepage for repair manual 3 6-cylinder injection engine

6-cylinder injection engine

For Touareg

Original Volkswagen repair manual


16,26 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.244 KB

195 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly overview - crankshaft, Cylinder head, Parts of fuel supply system, Electronic power control (EPC), Activated charcoal filter system (vehicles with engine code BAA or BMX) and Checking components. Show more
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Repair manual Touareg 6-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine number
    1
  • 2 Engine data
    2
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    4
  • 1.2 Securing engine to assembly stand
    11
  • 1.3 Installing engine
    13
  • Crankshaft group
    16
  • 1 Dismantling and assembling engine
    16
  • 1.1 Assembly overview - chain drive
    16
  • 1.2 Assembly overview - cylinder block
    19
  • 1.3 Removing and installing vibration damper
    21
  • 1.5 Removing and installing poly V-belt
    24
  • 2 Removing and installing sealing flanges and dual-mass flywheel
    26
  • 2.1 Assembly overview - sealing flange
    26
  • 2.2 Removing and installing drive plate
    27
  • 2.3 Removing and installing seal, flywheel end
    28
  • 2.4 Renewing crankshaft oil seal, vibration damper end
    29
  • 2.5 Renewing crankshaft sealing flange -vibration damper side-
    31
  • 3 Assembly overview - crankshaft
    34
  • 3.1 Allocation of crankshaft bearing shells (classification)
    35
  • 4 Dismantling and assembling pistons and conrods
    38
  • 4.1 Assembly overview - pistons and conrods
    38
  • 4.2 Checking pistons, piston rings and cylinder bores
    39
  • Cylinder head, valve gear
    42
  • 1 Cylinder head
    42
  • 1.1 Assembly overview - cylinder head
    42
  • 1.2 Removing and installing cylinder head
    46
  • 1.3 Checking valve timing
    52
  • 1.4 Installing timing chains for intermediate shaft drive and camshaft drive
    54
  • 1.5 Installing camshaft adjuster with timing chain for camshaft drive
    60
  • 1.6 Removing and installing cylinder head cover
    63
  • 1.7 Assembly overview - removing and installing cover
    65
  • 1.8 Checking compression
    68
  • 2 Valve gear
    71
  • 2.1 Assembly overview
    71
  • 2.2 Removing and installing camshafts
    73
  • 2.3 Removing and installing camshaft control valves
    80
  • 2.4 Renewing valve stem seals
    84
  • 2.5 Checking valve guides
    85
  • 2.6 Reworking valve seats
    86
  • Lubrication
    89
  • 1 Removing and installing parts of lubrication system
    89
  • 1.1 Assembly overview
    89
  • 1.2 Dismantling and assembling oil filter housing
    92
  • 1.3 Dismantling and assembling oil pump
    94
  • 1.4 Removing and installing oil sump
    95
  • 1.5 Checking oil pressure and oil pressure switch
    97
  • Cooling
    100
  • 1 Removing and installing parts of cooling system
    100
  • 1.1 Assembly overview - radiator
    101
  • 1.2 Assembly overview - radiator fan
    103
  • 1.3 Assembly overview - parts of cooling system, body side
    103
  • 1.4 Assembly overview - thermostat housing
    105
  • 1.5 Removing and installing thermostat housing
    106
  • 1.6 Removing and installing thermostat
    107
  • 1.7 Assembly overview - parts of cooling system, engine side
    108
  • 1.8 Coolant hose schematic diagram
    110
  • 1.9 Draining and filling coolant
    111
  • 1.10 Removing and installing radiator
    114
  • 1.11 Removing and installing coolant pump
    115
  • 1.12 Checking cooling system for leaks
    116
  • Fuel supply system
    118
  • 1 Parts of fuel supply system
    118
  • 1.1 Assembly overview - fuel tank with attachments
    119
  • 1.2 Assembly overview - fuel filter
    121
  • 1.3 Schematic diagram of fuel lines and components in fuel tank
    121
  • 1.4 Safety precautions when working on fuel supply system
    123
  • 1.5 Rules for cleanliness
    123
  • 1.6 Renewing fuel filter
    124
  • 1.7 Bleeding fuel system
    125
  • 1.8 Emptying fuel tank
    127
  • 1.10 Removing and installing fuel tank with attached components
    132
  • 1.11 Checking fuel pumps
    135
  • 2 Electronic power control (EPC)
    146
  • 3.1 Assembly overview - activated charcoal filter system
    149
  • 4 Activated charcoal filter system (vehicles with engine code BAA or BMX)
    151
  • 4.1 Assembly overview - activated charcoal filter system
    152
  • 4.2 Checking fuel system for leaks
    153
  • Mixture preparation - injection
    160
  • 1 Repairing injection system
    160
  • 1.1 Assembly overview - intake manifold
    160
  • 1.2 Assembly overview - fuel rail
    162
  • 1.3 Assembly overview - air filter
    162
  • 1.4 Safety precautions
    165
  • 1.5 Rules for cleanliness
    165
  • 1.6 Technical data
    166
  • 2 Checking components
    167
  • 2.1 Checking injectors
    167
  • 2.2 Checking fuel pressure regulator and holding pressure
    169
  • 3 Engine control unit
    172
  • 3.1 Removing and installing engine control unit
    172
  • 3.2 Removing and installing anti-theft engine control unit
    172
  • Exhaust system
    175
  • 1 Removing and installing parts of exhaust system
    175
  • 1.1 Assembly overview - exhaust manifold with starter catalytic converters and attachments
    176
  • 1.2 Silencer with mountings
    178
  • 2 Secondary air system
    181
  • 2.1 Assembly overview - parts of secondary air system
    181
  • 2.2 Checking combination valve
    183
  • Ignition system
    185
  • 1 Repairing ignition system
    185
  • 1.1 Assembly overview - parts of ignition system
    185
  • 1.2 Safety precautions
    187
  • 1.3 Test data, spark plugs
    187
  • 1.4 Removing and installing ignition coils with output stage
    188
Manufacturer's designation 6-cylinder injection engine
Manufacturer Volkswagen
Suitable for Touareg (2003 - 2007)
Suitable car types 7L
Engine code BAA, BKJ, BMX, BMV, BRJ
Category Reparaturanleitung

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