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  • Examplepage for repair manual Transfer box and final drive
  • Examplepage for repair manual 2 Transfer box and final drive
  • Examplepage for repair manual 3 Transfer box and final drive

Transfer box and final drive

For Touareg

Original Volkswagen repair manual


12,69 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.866 KB

146 Sites

Detailed technical data

Immediately readable

This repair manual contains: Electrical and electronic components and their locations for transfer box, Removing and installing gearbox carrier and bracket and Checking gear oil in rear final drive. Show more
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Repair manual Touareg Transfer box and final drive PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Overview - drive train
    1
  • 2 Transfer box identification
    2
  • 2.1 Location on transfer box
    2
  • 2.2 Identification code, assembly allocation, capacities
    2
  • 3 Identifying front final drive
    8
  • 3.1 Location on front final drive
    8
  • 3.2 Code letters, allocation, ratios, capacities
    8
  • 4 Identifying rear final drive
    15
  • 4.1 Location on final drive
    15
  • 4.2 Code letters, allocation, ratios, capacities
    15
  • 5 General repair notes
    24
  • 5.1 Components
    24
  • Controls, housing
    26
  • 1 Electrical and electronic components and their locations for transfer box
    26
  • 1.1 Removing and installing transfer box control unit J646
    28
  • 2 Removing and installing transfer box
    30
  • 2.1 Removing transfer box
    31
  • 2.2 Transporting transfer box
    34
  • 2.3 Installing transfer box
    34
  • 2.4 Specified torques
    35
  • 2.5 Routing breather line on transfer box
    36
  • 3 Removing and installing gearbox carrier and bracket
    37
  • 3.1 Removing gearbox carrier and bracket
    37
  • 3.2 Installing gearbox carrier and bracket
    38
  • 4 Renewing bonded rubber bushes in gearbox carrier
    41
  • 5 Checking oil in transfer box
    44
  • 6.1 Renewing input shaft seal
    54
  • 6.2 Renewing output flange oil seal for front propshaft (transfer box installed)
    55
  • 6.3 Renewing output flange oil seal for rear propshaft (transfer box installed)
    58
  • 7 Removing and installing transfer box motor V253
    62
  • 7.1 Removing transfer box motor V253
    62
  • 7.2 Installing transfer box motor V253
    63
  • Final drive - rear differential
    67
  • 1.1 Removing and installing differential lock control unit J647
    69
  • 2 Checking gear oil in rear final drive
    71
  • 3 Removing and installing rear final drive (Touareg 2003)
    72
  • 3.1 Removing rear final drive
    72
  • 3.2 Installing rear final drive
    73
  • 3.3 Routing breather line for rear final drive
    74
  • 4 Removing and installing axle differential lock motor V304
    77
  • 4.1 Removing axle differential lock motor V304
    77
  • 4.2 Installing axle differential lock motor V304
    77
  • 5 Renewing oil seals on rear final drive
    79
  • 5.1 Renewing left flange shaft seal, vehicles without differential lock
    79
  • 5.2 Renewing left flange shaft seal, vehicles with differential lock
    82
  • 5.3 Renewing right flange shaft seal, vehicles without differential lock
    85
  • 5.4 Renewing right flange shaft seal, vehicles with differential lock
    87
  • 5.5 Renewing propshaft flange oil seal on rear final drive (final drive removed)
    89
  • 6 Renewing bonded rubber bush on rear final drive
    95
  • 6.1 Installation position of bonded rubber bush
    96
  • 6.2 Pulling out and pulling in bonded rubber bush on propshaft flange
    96
  • 6.3 Pulling rear bonded rubber bush out and in
    97
  • Final drive - front differential
    98
  • 1 Checking front final drive oil
    98
  • 2 Removing and installing front final drive
    99
  • 2.1 Removing front final drive
    99
  • 2.2 Installing front final drive
    105
  • 2.3 Routing breather line for front final drive
    109
  • 3 Renewing oil seals on front final drive
    110
  • 3.1 Renewing oil seal for left flange shaft
    110
  • 3.2 Renewing seal for right flange shaft
    113
  • 3.3 Renewing seal for propshaft flange on front final drive (final drive removed)
    115
  • 4 Renewing needle bearing for left flange shaft
    121
  • 4.1 Removing needle bearing
    121
  • 4.2 Installing needle bearing
    122
  • 5 Renewing bonded rubber bush on front final drive
    123
  • 5.1 Installation position of bonded rubber bush
    124
  • 5.2 Pulling out and pulling in bonded rubber bush on propshaft flange
    125
  • 5.3 Pulling out and pulling in bonded rubber bush on front housing
    126
  • 5.4 Pulling out and pulling in bonded rubber bush on left flange shaft extension tube
    126
  • Final drive - differential
    128
  • 1 Removing and installing propshafts
    128
  • 1.1 Assembly overview
    128
  • 1.2 Removing and installing front propshaft
    130
  • 1.3 Removing and installing rear propshaft
    134
  • 1.4 Installing centre bearing for rear propshaft free of stress
    139
  • 1.5 Removing and installing flexible coupling
    140
Manufacturer's designation Transfer box and final drive
Manufacturer Volkswagen
Suitable for Touareg (2003 - 2007)
Suitable car types 7L
Transmission designations 08D, 09D
Transmission types FEA, GXB, HPD, FFY, FDZ, FLD, GRE, HPC, EXP, GLK, GVJ, HAO, HAP, HZU, HZV, HZX, HZY, EXN, HAU, HAR, HAQ, HAN, GZH, GTK, GLH, GLE, GLD, GLC, FCS, EXR, EXQ, JXT, JXV, JXW, HZZ, 09D, KMG, KMJ, KMK, HPH, HXG, JXS, JXX, KMB, KMF, KQZ, KRK, EXL, GLJ, HAM, HPG, HZW, JBR, JXU, KMH
Category Reparaturanleitung

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