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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Touareg

Original Volkswagen repair manual


13,34 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

4.571 KB

155 Sites

Detailed technical data

Immediately readable

This repair manual contains: General notes for anti-lock brake system (ABS), Connecting VAS 5051 and selecting functions, Fault display via warning lamps, Assembly overview - hydraulic unit, brake servo/brake master cylinder, Removing and installing parts of ABS system on front and rear axle, Brake cables and Pressurised leak test. Show more
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Repair manual Touareg Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Brake allocation via PR No
    1
  • 1.1 Example of a vehicle data sticker
    1
  • 1.2 Front brakes
    1
  • 1.3 Rear brakes (disc brakes)
    1
  • 2 Technical data
    3
  • 2.1 Brake master cylinder and brake servo
    3
  • 2.2 Front brakes
    3
  • 2.3 Rear brakes
    5
  • 3 Brake test
    8
  • 3.1 General
    8
  • 3.2 Test
    8
  • Anti-lock brake system
    9
  • 1 General notes for anti-lock brake system (ABS)
    9
  • 2 Notes for repair work on the ABS
    10
  • 3 Connecting VAS 5051 and selecting functions
    11
  • 4 Electrical/electronic components and fitting locations
    13
  • 5 Fault display via warning lamps
    15
  • 6 Assembly overview - hydraulic unit, brake servo/brake master cylinder
    18
  • 6.1 ABS MK 25 to week 48/06
    18
  • 6.2 ABS MK 25 E1 from week 48/06
    24
  • 7 Removing and installing parts of ABS system on front and rear axle
    31
  • 7.1 Removing and installing speed sensor on front axle
    31
  • 7.2 Removing and installing parts of ABS system on rear axle
    32
  • 7.3 Removing and installing speed sensor on rear axle
    33
  • 8 Removing and installing parts of ESP system
    34
  • 8.1 Removing and installing ESP sensor unit G419
    34
  • 8.2 Removing and installing steering angle sender G85
    35
  • Brakes - mechanism
    36
  • 1 Repairing front brakes
    36
  • 1.1 Repairing front brakes, FN 3 brake caliper (16")
    36
  • 1.2 Removing and installing brake pads/linings
    37
  • 1.3 Removing and installing brake caliper
    41
  • 1.4 Repairing front brake, Brembo 17" brake caliper (1LC)
    44
  • 1.5 Removing and installing brake pads/linings
    46
  • 1.6 Removing and installing brake caliper
    49
  • 1.7 Repairing front brake, Brembo 17" brake caliper (1LE)
    51
  • 1.8 Removing and installing brake pads/linings
    52
  • 1.9 Removing and installing brake caliper
    54
  • 1.10 Repairing front brake, Brembo 18" brake caliper
    56
  • 1.11 Removing and installing brake pads/linings
    58
  • 1.12 Removing and installing brake caliper
    61
  • 1.13 Repairing front brake, Brembo 18" brake caliper Plus
    63
  • 1.14 Removing and installing brake pads/linings
    64
  • 1.15 Removing and installing brake caliper
    66
  • 2 Repairing rear brakes
    69
  • 2.1 Repairing rear brakes, brake caliper FN 44
    69
  • 2.2 Removing and installing brake pads/linings
    70
  • 2.3 Removing and installing brake caliper
    75
  • 2.4 Removing and installing brake shoes
    78
  • 2.5 Repairing rear brakes, Brembo 17" brake caliper (1KF)
    79
  • 2.6 Removing and installing brake pads/linings
    81
  • 2.7 Removing and installing brake caliper
    84
  • 2.8 Removing and installing brake shoes
    86
  • 2.9 Repairing rear brakes, Brembo 17" brake caliper (1KQ)
    87
  • 2.10 Removing and installing brake pads/linings
    89
  • 2.11 Removing and installing brake caliper
    92
  • 2.12 Removing and installing brake shoes
    93
  • 2.13 Repairing rear brakes, 18" brake caliper Plus
    94
  • 2.14 Removing and installing brake pads/linings
    96
  • 2.15 Removing and installing brake caliper
    98
  • 2.16 Removing and installing brake shoes
    100
  • 2.17 Adjusting parking brake
    101
  • 3 Assembly overview - foot-operated parking brake
    103
  • 3.1 Parking brake pedal
    103
  • 3.2 Transfer module
    104
  • 3.3 Rear brake cable
    104
  • 3.4 Removing and installing parking brake pedal
    105
  • 4 Brake cables
    107
  • 4.1 Removing and installing rear brake cables
    107
  • 4.2 Removing and installing front brake cable
    108
  • 5 Assembly overview - brake pedal (LHD)
    110
  • 5.1 Separating brake pedal from brake servo
    110
  • 5.2 Removing and installing brake light switch F and brake pedal switch F47
    112
  • Brakes - hydraulics
    114
  • 1 Repairing front brake calipers
    114
  • 1.1 Repairing FN 3 brake calipers
    114
  • 1.2 Removing and installing piston for brake caliper FN 3
    114
  • 1.3 Repairing Brembo brake calipers (17", 18" and 18" Plus)
    117
  • 1.4 Removing and installing Brembo brake caliper piston (17", 18" and 18" Plus)
    120
  • 2 Repairing rear brake calipers
    123
  • 2.1 Repairing FN 44 brake calipers
    123
  • 2.2 Removing and installing piston for FN 44 brake caliper
    123
  • 2.3 Repairing Brembo brake calipers (17"and 18" Plus)
    126
  • 2.4 Removing and installing rear brake caliper piston
    129
  • 3 Pressurised leak test
    132
  • 4 Bleeding brake system
    133
  • 4.2 Changing brake fluid
    135
  • 5 Assembly overview - brake servo/brake master cylinder
    136
  • 5.2 Removing and installing brake pressure sender G201
    138
  • 6 Brake servo vacuum supply
    139
  • 6.1 Overview - vacuum pump for brake servo (diesel vehicles)
    139
  • 6.2 Assembly overview - vacuum pump for brakes V192
    139
  • 6.3 Checking non-return valve
    141
  • 7 Removing and installing brake master cylinder
    142
  • 7.1 Removing
    142
  • 7.2 Installing
    142
  • 8 Removing and installing brake servo
    144
  • 8.1 Removing
    144
  • 8.2 Installing
    145
  • 9 Repairing brake lines
    146
  • 9.1 Assembly overview - flanging tool
    146
  • 9.2 Work instructions
    147
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Touareg (2003 - 2007)
Suitable car types 7L
Category Reparaturanleitung

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