Technical data
11 Technical data
11.1 Engine data
1Removing and installing engine
21 Removing and installing engine
21.1 Removing engine
3Crankshaft group
141 Dismantling and assembling engine
141.1 Assembly overview - part I, toothed belt drive
151.2 Assembly overview - part II, cylinder block
181.3 Removing and installing poly V-belt
191.4 Checking alignment of poly V-belt
202 Removing and installing sealing flange and drive plate
222.1 Assembly overview
222.2 Removing and installing drive plate
232.3 Removing and installing sealing flange at drive plate end
252.4 Renewing crankshaft oil seal, vibration damper end
27Cylinder head, valve gear
291 Cylinder head
291.1 Assembly overview
291.2 Removing and installing right cylinder head cover
311.3 Removing and installing left cylinder head cover
331.4 Removing, installing and tensioning toothed belt
351.5 Removing and installing left cylinder head
411.6 Removing and installing right cylinder head
451.7 Checking compression
492 Repairing valve gear
512.1 Camshafts, checking axial clearance
542.2 Renewing camshaft oil seals
552.3 Renewing Hall sender seals
562.4 Removing and installing camshafts and variable camshaft timing adjusters
572.5 Removing and installing roller rocker finger
632.6 Renewing valve stem seals
632.7 Checking valve guides
662.8 Reworking valve seats
67Lubrication
691 Removing and installing parts of lubrication system
691.1 Engine oil
691.2 Oil capacities:
691.3 Dismantling and assembling oil filter housing
701.4 Removing and installing oil sump
711.5 Checking oil pressure and oil pressure switch
76Cooling
781 Removing and installing parts of cooling system
781.1 Assembly overview - radiator
781.2 Assembly overview - radiator fan
801.3 Removing and installing fan support with fan
801.4 Assembly overview - parts of cooling system, engine side, front
811.5 Assembly overview - parts of cooling system, engine side, rear
821.6 Assembly overview - parts of cooling system, body side
841.7 Coolant hose schematic diagram
851.8 Checking water pump V36
861.9 Draining and filling coolant
871.10 Removing and installing radiator
901.11 Removing and installing coolant pump and thermostat
911.12 Checking cooling system for leaks
92Fuel supply system
941 Parts of fuel supply system
941.1 Assembly overview - fuel tank with attachments
941.2 Assembly overview - fuel filter
961.3 Renewing fuel filter
971.4 Schematic diagram of fuel lines and components in fuel tank
981.5 Safety precautions when working on fuel supply system
1001.6 Rules for cleanliness
1001.7 Emptying fuel tank
1011.9 Removing and installing fuel tank with attached components
1041.10 Checking fuel pumps
1081.11 Checking delivery rate of pumps
1091.12 Checking non-return valve of right pump
1121.13 Checking non-return valve of left pump
1142 Electronic power control (EPC)
1163 Activated charcoal filter system
1183.1 Assembly overview - activated charcoal filter system
1183.2 Checking fuel system for leaks
1194 Activated charcoal filter system (vehicles for USA and Canada)
1234.1 Assembly overview - activated charcoal filter system
1244.2 Checking fuel system for leaks
125Mixture preparation - injection
1321 Repairing injection system
1321.1 Assembly overview - intake manifold
1321.2 Removing and installing intake manifold
1331.3 Assembly overview - fuel rail
1361.4 Removing and installing injectors
1371.5 Assembly overview - air filter
1391.6 Assembly overview - vacuum hose assembly on intake manifold
1401.7 Safety precautions
1421.8 Rules for cleanliness
1421.9 Technical data
1422 Checking components
1442.1 Checking injectors
1442.2 Checking fuel pressure regulator and holding pressure
1473 Engine control unit
1503.1 Removing and installing engine control unit
1503.2 Reading and erasing engine control unit fault memory
150Exhaust system
1521 Removing and installing parts of exhaust system
1521.1 Assembly overview - exhaust manifold with starter catalytic converters and attachments
1521.2 Removing and installing Lambda probes
1541.3 Assembly overview - silencers with mountings
1572 Secondary air system
1602.1 Assembly overview - removing and installing parts of secondary air system
160Ignition system
1621 Repairing ignition system
1621.1 Assembly overview - parts of ignition system
1621.2 Safety precautions
1631.3 Removing and installing ignition coils with output stage
1631.4 Test data, spark plugs
165