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  • Examplepage for repair manual 8-cylinder injection engine
  • Examplepage for repair manual 2 8-cylinder injection engine
  • Examplepage for repair manual 3 8-cylinder injection engine

8-cylinder injection engine

For Touareg

Original Volkswagen repair manual


14,51 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.514 KB

171 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Cylinder head, Parts of fuel supply system, Electronic power control (EPC), Activated charcoal filter system (vehicles for USA and Canada) and Checking components. Show more
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Repair manual Touareg 8-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing engine
    3
  • Crankshaft group
    14
  • 1 Dismantling and assembling engine
    14
  • 1.1 Assembly overview - part I, toothed belt drive
    15
  • 1.2 Assembly overview - part II, cylinder block
    18
  • 1.3 Removing and installing poly V-belt
    19
  • 1.4 Checking alignment of poly V-belt
    20
  • 2 Removing and installing sealing flange and drive plate
    22
  • 2.1 Assembly overview
    22
  • 2.2 Removing and installing drive plate
    23
  • 2.3 Removing and installing sealing flange at drive plate end
    25
  • 2.4 Renewing crankshaft oil seal, vibration damper end
    27
  • Cylinder head, valve gear
    29
  • 1 Cylinder head
    29
  • 1.1 Assembly overview
    29
  • 1.2 Removing and installing right cylinder head cover
    31
  • 1.3 Removing and installing left cylinder head cover
    33
  • 1.4 Removing, installing and tensioning toothed belt
    35
  • 1.5 Removing and installing left cylinder head
    41
  • 1.6 Removing and installing right cylinder head
    45
  • 1.7 Checking compression
    49
  • 2 Repairing valve gear
    51
  • 2.1 Camshafts, checking axial clearance
    54
  • 2.2 Renewing camshaft oil seals
    55
  • 2.3 Renewing Hall sender seals
    56
  • 2.4 Removing and installing camshafts and variable camshaft timing adjusters
    57
  • 2.5 Removing and installing roller rocker finger
    63
  • 2.6 Renewing valve stem seals
    63
  • 2.7 Checking valve guides
    66
  • 2.8 Reworking valve seats
    67
  • Lubrication
    69
  • 1 Removing and installing parts of lubrication system
    69
  • 1.1 Engine oil
    69
  • 1.2 Oil capacities:
    69
  • 1.3 Dismantling and assembling oil filter housing
    70
  • 1.4 Removing and installing oil sump
    71
  • 1.5 Checking oil pressure and oil pressure switch
    76
  • Cooling
    78
  • 1 Removing and installing parts of cooling system
    78
  • 1.1 Assembly overview - radiator
    78
  • 1.2 Assembly overview - radiator fan
    80
  • 1.3 Removing and installing fan support with fan
    80
  • 1.4 Assembly overview - parts of cooling system, engine side, front
    81
  • 1.5 Assembly overview - parts of cooling system, engine side, rear
    82
  • 1.6 Assembly overview - parts of cooling system, body side
    84
  • 1.7 Coolant hose schematic diagram
    85
  • 1.8 Checking water pump V36
    86
  • 1.9 Draining and filling coolant
    87
  • 1.10 Removing and installing radiator
    90
  • 1.11 Removing and installing coolant pump and thermostat
    91
  • 1.12 Checking cooling system for leaks
    92
  • Fuel supply system
    94
  • 1 Parts of fuel supply system
    94
  • 1.1 Assembly overview - fuel tank with attachments
    94
  • 1.2 Assembly overview - fuel filter
    96
  • 1.3 Renewing fuel filter
    97
  • 1.4 Schematic diagram of fuel lines and components in fuel tank
    98
  • 1.5 Safety precautions when working on fuel supply system
    100
  • 1.6 Rules for cleanliness
    100
  • 1.7 Emptying fuel tank
    101
  • 1.9 Removing and installing fuel tank with attached components
    104
  • 1.10 Checking fuel pumps
    108
  • 1.11 Checking delivery rate of pumps
    109
  • 1.12 Checking non-return valve of right pump
    112
  • 1.13 Checking non-return valve of left pump
    114
  • 2 Electronic power control (EPC)
    116
  • 3 Activated charcoal filter system
    118
  • 3.1 Assembly overview - activated charcoal filter system
    118
  • 3.2 Checking fuel system for leaks
    119
  • 4 Activated charcoal filter system (vehicles for USA and Canada)
    123
  • 4.1 Assembly overview - activated charcoal filter system
    124
  • 4.2 Checking fuel system for leaks
    125
  • Mixture preparation - injection
    132
  • 1 Repairing injection system
    132
  • 1.1 Assembly overview - intake manifold
    132
  • 1.2 Removing and installing intake manifold
    133
  • 1.3 Assembly overview - fuel rail
    136
  • 1.4 Removing and installing injectors
    137
  • 1.5 Assembly overview - air filter
    139
  • 1.6 Assembly overview - vacuum hose assembly on intake manifold
    140
  • 1.7 Safety precautions
    142
  • 1.8 Rules for cleanliness
    142
  • 1.9 Technical data
    142
  • 2 Checking components
    144
  • 2.1 Checking injectors
    144
  • 2.2 Checking fuel pressure regulator and holding pressure
    147
  • 3 Engine control unit
    150
  • 3.1 Removing and installing engine control unit
    150
  • 3.2 Reading and erasing engine control unit fault memory
    150
  • Exhaust system
    152
  • 1 Removing and installing parts of exhaust system
    152
  • 1.1 Assembly overview - exhaust manifold with starter catalytic converters and attachments
    152
  • 1.2 Removing and installing Lambda probes
    154
  • 1.3 Assembly overview - silencers with mountings
    157
  • 2 Secondary air system
    160
  • 2.1 Assembly overview - removing and installing parts of secondary air system
    160
  • Ignition system
    162
  • 1 Repairing ignition system
    162
  • 1.1 Assembly overview - parts of ignition system
    162
  • 1.2 Safety precautions
    163
  • 1.3 Removing and installing ignition coils with output stage
    163
  • 1.4 Test data, spark plugs
    165
Manufacturer's designation 8-cylinder injection engine
Manufacturer Volkswagen
Suitable for Touareg (2003 - 2007)
Suitable car types 7L
Engine code BHX
Category Reparaturanleitung

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