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  • Examplepage for repair manual 12-cylinder injection engine
  • Examplepage for repair manual 2 12-cylinder injection engine
  • Examplepage for repair manual 3 12-cylinder injection engine

12-cylinder injection engine

For Touareg

Original Volkswagen repair manual


15,75 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

6.256 KB

188 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Sealing flange and drive plate, Cylinder heads, Parts of lubrication system, Electronic power control (EPC), Activated charcoal filter system, Lambda probes and Checking components. Show more
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Repair manual Touareg 12-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing engine
    4
  • Crankshaft group
    17
  • 1 Dismantling and assembling engine
    17
  • 1.1 Assembly overview
    17
  • 1.2 Removing and installing poly V-belt
    19
  • 2 Sealing flange and drive plate
    21
  • 2.1 Assembly overview
    21
  • 2.2 Renewing crankshaft oil seal, vibration damper end
    23
  • 2.3 Removing and installing drive plate
    24
  • 2.4 Renewing crankshaft oil seal -flywheel end-
    26
  • Cylinder head, valve gear
    28
  • 1 Cylinder heads
    28
  • 1.1 Assembly overview - cylinder bank 1
    29
  • 1.2 Assembly overview - cylinder bank 2
    32
  • 1.3 Removing and installing cylinder head cover (cylinder banks 1 and 2)
    34
  • 1.4 Removing and installing cylinder head (cylinder banks 1 and 2)
    36
  • 1.5 Checking compression
    42
  • 2 Chain drive
    45
  • 2.1 Assembly overview - parts of chain drive
    45
  • 2.2 Adjusting valve timing
    48
  • 3 Valve gear
    58
  • 3.1 Assembly overview - valve gear (cylinder banks 1 and 2)
    58
  • 3.2 Reworking valve seats
    63
  • 3.3 Removing and installing camshaft control valves
    64
  • 3.4 Removing and installing camshafts
    66
  • 3.5 Checking valve guides
    75
  • 3.6 Renewing valve stem seals
    75
  • Lubrication
    78
  • 1 Parts of lubrication system
    78
  • 1.1 Engine oil
    78
  • 1.2 Oil capacities
    78
  • 1.3 Checking engine oil level
    79
  • 1.4 Assembly overview - sump
    79
  • 1.5 Removing and installing lower part of sump
    81
  • 1.6 Removing and installing upper part of sump
    83
  • 1.7 Assembly overview - oil pump
    86
  • 1.8 Removing and installing oil pump
    88
  • 1.9 Assembly overview - oil filter housing
    89
  • 1.10 Checking oil pressure and oil pressure switch
    90
  • Cooling
    92
  • 1 Parts of cooling system
    92
  • 1.1 Assembly overview - radiator
    93
  • 1.2 Assembly overview - additional cooler
    95
  • 1.3 Assembly overview - radiator fan
    96
  • 1.4 Parts of cooling system - engine side, at top
    96
  • 1.5 Parts of cooling system - engine side, at upper front
    98
  • 1.6 Parts of cooling system - engine side, at front
    98
  • 1.7 Parts of cooling system - engine side, at rear
    99
  • 1.8 Assembly overview - water pump V36
    101
  • 1.9 Parts of cooling system - body side
    101
  • 1.10 Coolant hose schematic diagram
    103
  • 1.11 Draining and filling coolant
    104
  • 1.12 Removing and installing radiator
    107
  • 1.13 Removing and installing coolant pump
    108
  • 1.14 Removing and installing thermostat housing
    109
  • 1.15 Checking cooling system for leaks
    110
  • Fuel supply system
    112
  • 1 Parts of fuel supply system
    112
  • 1.1 Safety precautions when working on fuel supply system
    113
  • 1.2 Rules for cleanliness
    113
  • 1.3 Assembly overview - fuel tank
    113
  • 1.4 Assembly overview - fuel filter
    116
  • 1.5 Schematic diagram of fuel lines and components in fuel tank
    116
  • 1.6 Renewing fuel filter
    118
  • 1.7 Emptying fuel tank
    120
  • 1.9 Removing and installing fuel tank with attached components
    125
  • 1.10 Checking fuel pumps
    129
  • 1.11 Checking delivery rate of pumps
    130
  • 1.12 Checking non-return valve of right pump
    133
  • 1.13 Checking non-return valve of left pump
    134
  • 2 Electronic power control (EPC)
    137
  • 2.1 Function of EPC system
    137
  • 2.2 Assembly overview - accelerator mechanism
    137
  • 3 Activated charcoal filter system
    139
  • 3.1 Function
    139
  • 3.2 Assembly overview - activated charcoal filter system (vehicles up to 08.2006)
    140
  • 3.3 Assembly overview - activated charcoal filter system (vehicles from 08.2006)
    141
  • 3.4 Checking fuel system for leaks
    142
  • 3.5 Checking activated charcoal filter system breather
    144
  • Mixture preparation - injection
    147
  • 1 Injection system
    147
  • 1.1 Safety precautions
    147
  • 1.2 Rules for cleanliness
    148
  • 1.3 Assembly overview - intake manifold upper part
    148
  • 1.4 Assembly overview - intake manifold lower part
    150
  • 1.5 Assembly overview - fuel rail
    151
  • 1.6 Assembly overview - air filter
    151
  • 1.7 Technical data
    153
  • 2 Lambda probes
    154
  • 2.1 Fitting locations of Lambda probes
    154
  • 2.2 Removing and installing Lambda probe G39 and Lambda probe 2 G108
    155
  • 2.3 Removing and installing Lambda probe 3 G285 and Lambda probe 4 G286
    156
  • 4 after catalytic converter G288
    157
  • 3 Checking components
    158
  • 3.1 Checking injectors
    158
  • 3.2 Checking fuel pressure regulator and holding pressure
    161
  • 4 Engine control units
    164
  • 4.1 Removing and installing engine control units
    164
  • 4.2 Removing and installing anti-theft engine control unit
    164
  • Exhaust system
    168
  • 1 Removing and installing parts of exhaust system
    168
  • 1.3 Assembly overview - silencers with mountings
    172
  • 2 Secondary air system
    175
  • 2.1 Parts of secondary air system - body side
    175
  • 2.2 Parts of secondary air system - engine side
    177
  • Ignition system
    179
  • 1 Repairing ignition system
    179
  • 1.1 Assembly overview - parts of ignition system
    179
  • 1.2 Safety precautions
    181
  • 1.3 Test data, spark plugs
    181
  • 1.4 Removing and installing ignition coils with output stage
    182
Manufacturer's designation 12-cylinder injection engine
Manufacturer Volkswagen
Suitable for Touareg (2003 - 2007)
Suitable car types 7L
Engine code BJN
Category Reparaturanleitung

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