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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For New Beetle RSI

Original Volkswagen repair manual


23,02 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

6.198 KB

290 Sites

Detailed technical data

Immediately readable

This repair manual contains: Assembly overview of subframe, Drive shafts, Servicing rear axle (front-wheel drive vehicles), Wheels and tyres, Vehicle alignment and Vane pump, reservoir, hydraulic pipes. Show more
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Repair manual New Beetle RSI Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Running gear
    1
  • 1.3 Steering
    1
  • 1.4 Wheels, tyres
    1
  • 2 General notes:
    3
  • 2.1 General notes:
    3
  • 3 Fastening subframe to body
    3
  • 3.1 Fastening subframe to body
    3
  • 3.2 Repair of damaged threads
    3
  • 4 Environmentally-friendly disposal of fluid-filled components
    4
  • 4.1 Environmentally-friendly disposal of fluid-filled components
    4
  • 4.2 Releasing gas from front gas-filled shock absorber
    4
  • 4.3 Releasing gas in rear gas-filled shock absorber
    5
  • 4.4 Draining the power-assisted steering box
    7
  • 5 Checking the shock absorber
    8
  • 5.1 Checking the shock absorber
    8
  • 5.2 Leaks in shock absorbers
    8
  • 5.3 Noises from shock absorbers
    9
  • 5.4 Checking the shock absorber when removed
    9
  • 5.5 Testing the shock absorber on the shock tester
    9
  • Front suspension
    12
  • 1 Assembly overview of subframe
    12
  • 1.1 Assembly overview of subframe
    12
  • 1.2 Repairing thread in longitudinal member
    12
  • 1.3 Overview of components
    13
  • 1.4 Removing and installing anti-roll bar
    22
  • 1.5 Vehicle levelling sender in vehicles with automatic headlight range control
    27
  • 1.6 Checking lower ball joint
    31
  • 1.7 Removing and installing ball joint
    32
  • 1.8 Removing and installing wishbone
    35
  • 1.9 Replacing bonded rubber bushes for wishbone
    36
  • 1.10 Removing and installing subframe
    41
  • 1.11 Replacing subframe bushes
    45
  • 2 Assembly overview: Wheel bearing
    48
  • 2.1 Assembly overview: Wheel bearing
    48
  • 2.2 Drive shaft/wheel hub splines
    49
  • 2.4 Removing and installing wheel bearing housing
    64
  • 3 Assembly overview: Suspension strut
    73
  • 3.1 Assembly overview: Suspension strut
    73
  • 3.2 Removing and installing suspension strut/coil spring
    77
  • 4 Drive shafts
    83
  • 4.1 Drive shafts
    83
  • 4.2 Removing and installing drive shaft
    83
  • 4.3 Servicing drive shaft with constant velocity joint
    85
  • 4.4 Checking outer constant velocity joint
    95
  • 4.5 Checking inner constant velocity joint
    96
  • 4.6 Repairing drive shaft with inner tripod joint
    101
  • 4.7 Dismantling and assembling inner tripod joint
    110
  • Rear suspension
    114
  • 1 Servicing rear axle (front-wheel drive vehicles)
    114
  • 1.1 Servicing rear axle (front-wheel drive vehicles)
    114
  • 1.2 Removing and installing rear axle
    114
  • 1.3 Assembly overview rear axle beam
    117
  • 1.4 Removing and installing bonded rubber bush
    125
  • 1.5 Removing and installing shock absorber/spring
    127
  • 1.6 Assembly overview of shock absorber on FWD vehicles
    131
  • 1.7 Vehicle levelling sender in vehicles with automatic headlight range control
    133
  • 2 Servicing wheel bearing
    134
  • 2.1 Servicing wheel bearing
    134
  • 2.2 Servicing wheel bearing, front-wheel drive vehicles
    134
  • 2.3 Removing and installing wheel bearing/wheel hub unit
    136
  • 3 Servicing rear axle (vehicles with four-wheel drive)
    139
  • 3.1 Servicing rear axle (vehicles with four-wheel drive)
    139
  • 3.2 Overview for rear axle with four-wheel drive
    140
  • 3.3 Removing and installing spring
    142
  • 3.4 Removing and installing shock absorber
    147
  • 3.5 Removing and installing anti-roll bar
    149
  • 3.6 Checking exhaust system for leaks
    153
  • 4 Assembly overview of longitudinal and transverse link
    156
  • 4.1 Assembly overview of longitudinal and transverse link
    156
  • 4.2 Vehicle levelling sender in vehicles with automatic headlight range control
    162
  • 4.3 Pressing in and pressing out wheel bearing
    163
  • 4.4 Removing and installing bearing for longitudinal link
    169
  • 4.5 Removing and installing ball bearings
    172
  • 4.6 Removing and installing longitudinal link
    175
  • 4.7 Removing and installing transverse link
    179
  • 5 Assembly overview of subframe with axle drive
    187
  • 5.1 Assembly overview of subframe with axle drive
    187
  • 5.2 Removing and installing subframe
    190
  • 5.3 Removing and installing bonded rubber bush for subframe
    194
  • 5.4 Removing and installing bonded rubber bush for final drive
    197
  • 6 Servicing drive shaft
    200
  • 6.1 Servicing drive shaft
    200
  • 6.2 Removing and installing drive shaft
    200
  • 6.3 Servicing drive shaft with constant velocity joint
    203
  • Wheels, Tyres, Wheel alignment
    212
  • 1 Wheels and tyres
    212
  • 1.1 Wheels and tyres
    212
  • 1.2 Balancing wheels on the vehicle
    212
  • 1.3 Instructions for changing/fitting wheels
    213
  • 2 Vehicle alignment
    214
  • 2.1 Vehicle alignment
    214
  • 2.2 General notes
    214
  • 2.3 Specified values for vehicle alignment, standard running gear
    215
  • 2.4 Specified values for vehicle alignment, sports running gear (PQZ)
    216
  • 2.5 Specified values for vehicle alignment for the New Beetle RSi
    218
  • 2.6 Test requirements:
    218
  • 2.7 Measuring procedure
    219
  • 2.8 Checking rear axle camber (FWD vehicles)
    221
  • 2.9 Adjusting rear axle camber (vehicles with four-wheel drive)
    221
  • 2.10 Centring rear axle toe (vehicles with front-wheel drive)
    221
  • 2.11 Adjusting toe at rear axle for vehicles with four-wheel drive
    222
  • 2.12 Adjusting front axle camber
    222
  • 2.13 Adjusting toe at front axle
    223
  • Steering
    224
  • 1 Airbag, steering wheel, steering column
    224
  • 1.1 Airbag, steering wheel, steering column
    224
  • 1.2 Removing and installing driver's airbag unit
    224
  • 1.3 Servicing steering wheel
    229
  • 1.4 Removing and installing steering column
    230
  • 1.5 Removing and installing steering lock housing
    238
  • 1.6 Checking steering column for damage
    239
  • 1.7 Assembly overview, cross member for steering column
    241
  • 1.8 Differing steering columns
    243
  • 2 Servicing power assisted steering
    247
  • 2.1 Servicing power assisted steering
    247
  • 2.2 Removing and installing power assisted steering box
    247
  • 2.3 Assembly overview, power steering box (LHD)
    252
  • 2.4 Assembly overview, power steering box (RHD)
    256
  • 2.6 Removing and installing track rod
    260
  • 2.7 Modified track rod ball joints
    262
  • 2.8 Modified track rods
    263
  • 2.9 Checking play, security and boots on tie rod ends
    264
  • 2.10 Determining central position on rack
    264
  • 2.11 Adjusting steering box
    264
  • 3 Vane pump, reservoir, hydraulic pipes
    265
  • 3.1 Vane pump, reservoir, hydraulic pipes
    265
  • 3.2 Checking vane pump delivery pressure
    265
  • 3.3 Removing and installing vane pump; models with low mounted vane pumps
    272
  • 3.4 Assembly overview: Vane pump with hydraulic pipes/hoses
    276
  • 3.5 Assembly overview for low-mounted vane pump
    282
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for New Beetle RSI (2001)
Suitable car types 9G
Category Reparaturanleitung

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