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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For New Beetle Cabrio / New Beetle / New Beetle RSI

Original Volkswagen repair manual


17,57 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

6.614 KB

213 Sites

Detailed technical data

Immediately readable

This repair manual contains: Electrical/electronic components and locations, Torque settings for front axle, Repairing drive shafts, Rear axle in unladen position, Specified torque for wheel bolts, Protecting wheel centring seat against corrosion, Wheels, tyres, Steering column, Bottom-mounted vane pump, Vane pump, reservoir, hydraulic lines (vehicles with 1.4 l engine) and Bleeding steering system, checking for leaks and checking fluid level. Show more
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Repair manual New Beetle Cabrio / New Beetle / New Beetle RSI Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Running gear
    1
  • 1.2 Wheels, tyres
    1
  • Front suspension
    2
  • 1 Electrical/electronic components and locations
    2
  • 1.2 Front left vehicle level sender G78 on front axle
    3
  • 1.3 Rear left vehicle level sender G76 on rear axle
    4
  • 2 Torque settings for front axle
    6
  • 3 Repairing front suspension
    9
  • 3.1 Overview - front axle
    9
  • 3.2 I: Assembly overview: subframe, anti-roll bar and suspension link
    10
  • 3.3 Checking swivel joint
    12
  • 3.4 Removing and installing swivel joint
    13
  • 3.5 Removing and installing suspension link
    15
  • 3.6 Renewing bonded rubber bush for suspension link
    17
  • 3.7 Removing and installing subframe
    20
  • 3.8 Renewing bonded rubber bushes in subframe
    23
  • 3.9 Repairing threads in longitudinal member
    24
  • 3.10 II: Assembly overview: wheel bearing
    25
  • 3.12 III: Assembly overview: coil spring strut
    35
  • 3.13 Removing and installing suspension strut
    36
  • 3.14 Repairing front suspension strut
    38
  • 4 Repairing drive shafts
    41
  • 4.1 Overview - drive shafts
    41
  • 4.3 Removing and installing triple roller joint drive shaft AAR 3300i
    45
  • 4.4 I - Repairing front drive shaft with constant velocity joint
    49
  • 4.5 Removing, checking and installing outer constant velocity joint
    55
  • 4.6 Removing, checking and installing inner constant velocity joint
    56
  • 4.7 II - Repairing front drive shaft with triple roller joint AAR 2000
    58
  • 4.8 Dismantling and assembling triple roller joint
    61
  • 4.9 IV - Repairing front drive shaft with triple roller joint AAR 2900
    63
  • 4.10 Dismantling and assembling triple roller joint AAR 2900
    67
  • 4.11 IV - Repairing drive shaft with triple roller joint AAR 3300i
    71
  • 4.12 Dismantling and assembling triple roller joint AAR 3300i
    75
  • Rear suspension
    77
  • 1 Rear axle in unladen position
    77
  • 2 Torque settings for rear axle
    79
  • 3 Repairing rear axle
    80
  • 3.1 Removing and installing rear axle
    80
  • 3.2 Assembly overview - rear axle beam
    83
  • 3.3 Removing and installing bonded rubber bush
    86
  • 3.4 Removing and installing hydraulic bonded rubber bush
    90
  • 3.5 Removing and installing spring/shock absorber
    96
  • 3.6 Assembly overview - shock absorber on vehicle with front-wheel drive
    98
  • 4 Repairing wheel bearing
    100
  • 4.1 Repairing wheel bearing, front-wheel drive vehicles
    100
  • 4.2 Removing and installing wheel bearing/wheel hub on vehicles with disc brakes
    101
  • Wheels, tyres, vehicle geometry
    104
  • 1 Specified torque for wheel bolts
    104
  • 2 Protecting wheel centring seat against corrosion
    105
  • 3 Wheels, tyres
    106
  • 3.1 Models with breakdown set
    106
  • 3.2 Removing a tyre
    106
  • 4 Wheel alignment
    108
  • 4.1 General
    108
  • 4.2 Test prerequisites:
    109
  • 4.3 Test preparations
    109
  • 4.4 Vehicle data sticker
    110
  • 4.5 Wheel alignment specifications
    111
  • 4.6 Adjusting camber at front axle
    113
  • 4.7 Adjusting camber on rear axle
    114
  • 4.8 Adjusting toe setting on rear axle (front-wheel drive vehicles)
    114
  • 4.9 Adjusting front axle toe
    115
  • 4.10 Checking left and right-hand wheel lock
    115
  • Steering
    117
  • 1 Connecting VAS 5051 A and selecting functions
    117
  • 2 Torque settings for steering system
    119
  • 2.1 Torque settings for steering column
    119
  • 2.2 Torque settings for steering rack
    120
  • 2.3 Torque settings for vane pump
    120
  • 2.4 Torque settings for pressure line/suction hose to engine
    121
  • 3 Steering column
    126
  • 3.1 Removing and installing steering column
    126
  • 3.2 Checking steering column for damage
    133
  • 3.3 Removing and installing steering lock housing
    134
  • 3.4 Assembly overview - steering column cross member for New Beetle saloon . . . .
    135
  • 3.6 Steering column variations
    137
  • 3.7 Removing and installing locking cable for ignition with key removal lock
    139
  • 3.8 Checking ignition key removal lock
    140
  • 4 Repairing power steering
    141
  • 4.1 Removing and installing power-assisted steering rack
    141
  • 4.2 Assembly overview - power steering rack (LHD)
    145
  • 4.3 Assembly overview - power steering rack (RHD)
    147
  • 4.4 Removing and installing track rod
    149
  • 4.5 Revised track rod ball joints
    150
  • 4.6 Revised track rods
    151
  • 4.7 Checking play, tightness and bellows of track rod ball joints
    151
  • 4.8 Determining centre position of steering rack
    152
  • 4.9 Adjusting steering rack
    152
  • 5 Bottom-mounted vane pump
    153
  • 5.1 Assembly overview
    153
  • 5.2 Checking delivery pressure of vane pump
    154
  • 5.3 Removing and installing vane pump
    156
  • 6 Top-mounted vane pump
    160
  • 6.1 Assembly overview
    160
  • 6.2 Checking delivery pressure of vane pump
    161
  • 6.3 Removing and installing vane pump
    164
  • 7 Top-mounted vane pump (vehicles with 2.5 l 5-cylinder engine)
    168
  • 7.1 Assembly overview
    168
  • 7.2 Checking delivery pressure of vane pump
    169
  • 7.3 Removing and installing vane pump
    171
  • 8 Vane pump, reservoir, hydraulic lines (vehicles with 1.4 l engine)
    174
  • 8.1 Assembly overview
    174
  • 9.1 Assembly overview
    178
  • 10 Vane pump, reservoir, hydraulic lines (vehicles with 2.3 l V5 engine)
    185
  • 10.1 Assembly overview
    185
  • 11 Vane pump, reservoir, hydraulic lines (vehicles with 2.5 l 5-cyl. engine)
    188
  • 11.1 Assembly overview
    188
  • 12 Securing pressure line on manual and automatic gearboxes
    191
  • 12.1 Securing pressure line on 5-speed manual gearbox 02T
    191
  • 12.2 Securing pressure line on 5-speed manual gearbox 02J
    192
  • 12.3 Securing pressure line on 5-speed manual gearbox 0A4
    194
  • 12.4 Securing pressure line on 6-speed manual gearbox 02M
    196
  • 12.5 Securing pressure line on automatic gearbox 01M
    197
  • 13 Bleeding steering system, checking for leaks and checking fluid level
    206
  • 13.1 Bleeding steering system
    206
  • 13.2 Checking steering system for leaks
    206
  • 13.3 Checking power steering fluid level
    207
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002) / New Beetle RSI (2001)
Suitable car types 1Y7, 9C1, 9G1
Category Reparaturanleitung

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