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  • Examplepage for repair manual 2 General body repairs, exterior
  • Examplepage for repair manual 3 General body repairs, exterior

General body repairs, exterior

For New Beetle RSI

Original Volkswagen repair manual


12,11 €7% VAT incl.

  • Deutsch
  • English

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Language: English

Digital PDF file

2.614 KB

138 Sites

Detailed technical data

Immediately readable

This repair manual contains: Body front, Tailgate, Central locking, Rear bumper, Flush bonded windows, Removing and installing wheel housing liner and Roof mouldings. Show more
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Repair manual New Beetle RSI General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body front
    1
  • 1 Body front
    1
  • 1.1 Body front
    1
  • 1.2 Tools
    1
  • 1.3 Lock carrier - Assembly overview
    2
  • 1.4 Lock carrier - service position
    5
  • 1.5 Front part - Assembly overview
    6
  • 1.6 Front wing - Assembly overview
    9
  • 1.7 Noise insulation - Assembly overview
    12
  • 1.8 Removing and installing plenum chamber closing cover
    14
  • Body rear
    15
  • 1 Body rear
    15
  • 1.1 Body rear
    15
  • 1.2 Rear part - Assembly overview
    15
  • 1.3 Rear wing - Assembly overview
    18
  • Bonnet, Flaps
    22
  • 1 Bonnet
    22
  • 1.1 Bonnet
    22
  • 1.2 Assembly overview
    23
  • 1.3 Adjusting bonnet
    25
  • 1.4 Removing and installing bowden cable
    25
  • 1.5 Removing and installing release lever
    27
  • 1.6 Removing and installing bonnet lock
    28
  • 2 Tailgate
    30
  • 2.1 Tailgate
    30
  • 2.2 Assembly overview
    30
  • 2.3 Removing gas strut
    32
  • 2.4 Releasing gas from strut
    32
  • 2.5 Adjusting boot lid/tailgate
    33
  • 2.6 Removing and adjusting tailgate lock
    36
  • 2.7 Removing and installing tailgate remote release motor carrier
    39
  • 3 Tank flap unit
    40
  • 3.1 Tank flap unit
    40
  • 3.2 Removing and installing fuel tank filler flap unit
    40
  • 3.3 Removing and installing fuel tank filler flap release motor
    41
  • Front doors/Door components/Central locking system
    43
  • 1 Front doors
    43
  • 1.1 Front doors
    43
  • 1.2 Tools
    43
  • 1.3 Assembly overview
    44
  • 1.4 Removing and installing door
    47
  • 1.5 Adjusting door
    51
  • 1.6 Door handle and lock - Assembly overview
    53
  • 1.7 Removing lock cylinder housing
    55
  • 1.8 Installing lock cylinder housing
    56
  • 1.9 Removing and installing door handle
    56
  • 1.10 Removing and installing door lock
    57
  • 1.11 Removing and installing bearing bracket
    63
  • 1.12 Removing and installing locking knob for release rod
    64
  • 2 Central locking
    66
  • 2.1 Central locking
    66
  • 2.2 Assembly overview for central locking and convenience systems
    67
  • Bumpers
    72
  • 1 Front bumper
    72
  • 1.1 Front bumper
    72
  • 1.2 Assembly overview
    72
  • 2 Rear bumper
    76
  • 2.1 Rear bumper
    76
  • 2.2 Assembly overview
    76
  • 2.3 Removing and installing diffuser
    79
  • Glazing
    80
  • 1 Flush bonded windows
    80
  • 1.1 Flush bonded windows
    80
  • 1.2 Tools
    80
  • 1.3 Materials
    81
  • 1.4 Windscreen - Assembly overview
    82
  • 1.5 Removing windscreen
    84
  • 1.6 Installing windscreen
    87
  • 1.7 Removing and installing rain sensor
    87
  • 1.8 Side window - Assembly overview
    89
  • 1.9 Removing undamaged side window
    90
  • 1.10 Removing broken side window
    92
  • 1.11 Installing side window
    92
  • 1.12 Rear window - Assembly overview
    93
  • 1.13 Removing undamaged rear window
    94
  • 1.14 Removing broken rear window
    96
  • 1.15 Installing rear window
    97
  • 1.16 Preparing old undamaged window for glazing
    97
  • 1.17 Preparing new window for glazing
    98
  • 1.18 Preparing body flange for glazing
    99
  • 1.19 Installation instructions
    100
  • 1.20 Minimum curing time
    101
  • 1.21 Touching up paint damage
    101
  • 1.22 Cleaning off surplus adhesive sealing material
    101
  • 2 Door windows
    101
  • 2.1 Door windows
    101
  • 2.2 Tools
    102
  • 2.3 Front door window - Assembly overview
    103
  • 2.4 Removing front door window
    106
  • 2.5 Adjusting door window
    107
  • 2.6 Removing and installing assembly carrier
    107
  • 2.8 Overriding difficulties in window upper area with force limitation system
    114
  • Exterior equipment
    115
  • 1 Removing and installing wheel housing liner
    115
  • 1.1 Removing and installing wheel housing liner
    115
  • 1.2 Front wheel housing liner
    115
  • 1.3 Rear wheel housing liner
    116
  • 2 Rear view mirror
    117
  • 2.1 Rear view mirror
    117
  • 2.2 Tools
    117
  • 2.3 Removing and installing mirror glass
    117
  • 2.4 Removing mirror housing
    118
  • 2.5 Removing and installing exterior mirror
    119
  • 3 Roof mouldings
    122
  • 3.1 Roof mouldings
    122
  • 3.2 Roof moulding
    122
  • 4 Spoiler
    124
  • 4.1 Spoiler
    124
  • 4.2 Removing and installing roof spoiler
    124
  • 4.3 Removing and installing rear spoiler
    126
  • 5 Sill trim
    128
  • 5.1 Sill trim
    128
  • 5.2 Replacing sill trim
    128
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for New Beetle RSI (2001)
Suitable car types 9G
Category Reparaturanleitung

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